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SAFETY AWARENESS 

 

SAFETY AWARENESS SYMBOLS are inserted in this manual to alert you 
to possible SAFETY HAZARDS. Whenever you see these symbols:  

 

 

or

  

heed their instructions! 

 

 

SAFETY AWARENESS SYMBOLS AND MEANINGS:  

 

THIS WARNING SYMBOL IDENTIFIES SPECIAL 
INSTRUCTIONS OR PROCEDURES, WHICH, IF NOT 
CORRECTLY FOLLOWED, COULD RESULT IN PERSONAL 

INJURY.

  

 

 

THIS CAUTION SYMBOL IDENTIFIES SPECIAL INSTRUCTIONS OR 
PROCEDURES, WHICH, IF NOT STRICTLY OBSERVED, COULD RESULT IN 
DAMAGE TO OR DESTRUCTION OF EQUIPMENT.

 

 

 
 

 
 
 

KAPower module is a product of high electric power.

 

Never  short  circuit  KAPower  module  terminals!  Burning  or  igniting  of 
combustible materials adjacent to the point of short circuit may follow it. 
In  case  of  accidental  short-circuit-ing  of  the  KAPower  module  or 
individual  capacitors  it  is  necessary  to  disconnect  the  KAPower  module 
immediately from the electric circuit taking relevant safety measures. 

  

 
 
 

 

 
 

 
 

 

 
 

 

 

 
 
 
 

Noncompliance with the requirements set forth in this Manual may result in KAPower module failure. Such 

requirements shall be reviewed prior to and observed in the course of KAPower module operation and installation.

 

The KAPower module is polarity sensitive. Polarity shall be strictly observed when connecting the KAPower module!

 

WARNING 

CAUTION 

WARNING 

CAUTION 

WARNING 

Note:  KAPower 

is not 

a high

-

voltage device.  It simply 

supplies the 

same voltage that it was charged up to.  Treat it with the same 

respect you would give to a fully charged battery.

 

CAUTION 

Summary of Contents for KSM PLC

Page 1: ...NSTALLATION OPERATION MANUAL Gen 3 Rev D KBI Kold Ban International Ltd 8390 Pingree Road Lake In The Hills Illinois 60156 9637 U S A 800 527 8278 847 658 8561 Fax 847 658 9280 www koldban com ATA VMR...

Page 2: ...button switch 3 Wiring harness Not Shown 4 Terminal grease Not Shown 5 Protective boots Not Shown ITEMS NEEDED FOR INSTALLATION 1 Battery cables 4 0 cable is recommended 2 Terminals for battery cable...

Page 3: ...materials adjacent to the point of short circuit may follow it In case of accidental short circuit ing of the KAPower module or individual capacitors it is necessary to disconnect the KAPower module i...

Page 4: ..._________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________...

Page 5: ...Cycles Performance Virtually Unaffected by Temperatures Increases the Life of Batteries Requires NO Maintenance Safe Easy to Install KAPower Basic Description The KAPower module is an energy storage d...

Page 6: ...er KSM module will clear any lids and other movable parts Install the KAPower KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity r...

Page 7: ...KSM to the vehicle or equipment is critical Make sure to provide good clean robust cable interface connections 6 The closer the KSM is located to the engine s cranking motor the shorter the cable len...

Page 8: ...hoods lids covers and other movable vehicle or equipment parts Install the KSM module as close to the engine s cranking motor as possible Avoid locations that are subject to extreme heat humidity road...

Page 9: ...9 10 12 cell KSM The J1939 connector is used for KBI Factory programing only Contact KBI for details...

Page 10: ...r DT04C3P GENERAL WIRING INSTALLATION PROCEDURE CAUTION KSM Power Stud Nuts should be torqued to 180 Inch Pounds CONNECTORS LOCATED ON THE END FACEPLATE OF THE KSM ENCLOSURE END FACEPLATE OF THE KSM E...

Page 11: ...tors the condition of the KAPower Module and will close or open the Contactor Relay inside the KSM based on the preprogrammed parameters inside the PLC When the engine is stopped the equipment is turn...

Page 12: ...t pin four 4 of the wire interface connector you must find a 5 Amp power source from the vehicle key on ignition source that is live only when the engine is cranking and running Install a five 5 amp f...

Page 13: ...s applications where the rear start feature is desired a second DPST Switch can be installed in the rear start location wired in parallel with the front start DPST switch OEM Push Bu on or Key Switch...

Page 14: ...e engine should begin to crank over with power being supplied from both the KSM capacitor module and the standard batteries Once the engine starts and the DPST switch is released the KSM internal PLC...

Page 15: ...nector Refer to pages 10 13 Check the circuit breaker and contactor relay within the KSM module In order to service or replace any of these components you will have to remove the cover of the KSM encl...

Page 16: ...sues such as shorts chafing or bad connections and components The PLC Module is a sealed unit It cannot be serviced If additional troubleshooting is required contact KBI STORAGE The KAPower module sho...

Page 17: ...and workmanship for one 1 year from the date of purchase Failure due to accident abuse neglect use other than in the intended application specified in this manual improper installation or maintenance...

Page 18: ...18...

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