background image

TT-1303

7/02

3

Safety Precautions

Observe the following safety precautions while installing
the kit.

Accidental starting.
Can cause severe injury or death.

Disconnect the battery cables before
working

on

the

generator

set.

Remove the negative (--) lead first
when

disconnecting

the

battery.

Reconnect the negative (--) lead last
when reconnecting the battery.

WARNING

Disabling the generator set.

Accidental starting can

cause severe injury or death.

Before working on the

generator set or connected equipment, disable the generator
set as follows: (1) Move the generator set master switch to the
OFF position. (2) Disconnect the power to the battery charger.
(3) Remove the battery cables, negative (--) lead first.
Reconnect the negative (--) lead last when reconnecting the
battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
computer.

Installation Procedure

1.

Remove the generator set from service.

1.1

Place the generator set master switch in the OFF
position.

1.2

Disconnect the power to the battery charger, if
equipped.

1.3

Disconnect the generator set engine starting
battery(ies), negative (--) lead first.

2.

Mount

and

connect

the

controller

connection assembly.

2.1

GM17070-KP1

and

GM17070-KP1S

kits

(20--300 kW).

2.1.1

Remove the junction box rear panel and
the hardware.

2.1.2

Attach the controller connection assembly
(GM13984) to the junction box using six

screws (X-51-3), spacers (X-712-9), and
nuts (X-6210-4).

See Figure 2 for the

mounting locations.

2.1.3

Plug

the

wiring

connection

harness

(GM17033) into the controller connection
assembly’s P25 connector.

2.1.4

Proceed to step 2.4.

2.2

GM17070-KP2

and

GM17070-KP2S

kits

(350/400 kW).

2.2.1

Remove the junction box rear panel and
the hardware.

2.2.2

Remove the four screws attaching the
controller to the junction box.

See

Figure 3.

2.2.3

Mark the drill hole locations where the
terminal block bracket (347292) mounts to
the junction box top panel using the
dimensions given in Figure 3.

2.2.4

Move the controller away from the junction
box rear in order to provide enough
clearance to drill two 9 mm (0.344 in.)
diameter holes in the junction box top.

2.2.5

Remove the burrs from the drilled holes
and clean the metal chips from the junction
box.

GM17032-

1. Controller connection assembly (GM13984)

1

Figure 2

Controller Connection Assembly Mounting
Locations in Junction Box (20--300 kW)

Summary of Contents for GM17071-KP1

Page 1: ...stations Read the entire installation procedure and compare the kit parts with the parts list in this publication before beginning installation Perform the steps in the order shown Observe applicable...

Page 2: ...temperature shuts down the generator set Line Power The lamp illuminates when commercial utility power or other source supplies the power when equipped with an auxiliary contact When the lamp illumina...

Page 3: ...pped 1 3 Disconnect the generator set engine starting battery ies negative lead first 2 Mount and connect the controller connection assembly 2 1 GM17070 KP1 and GM17070 KP1S kits 20 300 kW 2 1 1 Remov...

Page 4: ...access door 2 3 3 Attach the controller connection assembly GM13984 to the junction box inner panel studs using six spacers X 712 9 and nuts X 70 12 Place the spacers between the controller connection...

Page 5: ...location D An area as near to the generator set controller as practical 3 2 Remove the four cover screws X 6216 1 and lift the box cover 256880 to access the internal components 3 3 Mount the 14 relay...

Page 6: ...5 16 in diameter or X 283 32 1 2 in diameter as required Do not use terminals 42A and 2 on the 14 relay dry contact box terminal strip to supply voltage to the relay contacts The user must attach sep...

Page 7: ...ctrical box in the wall See Figure 8 for the mounting hole dimensions Protect the remote annunciator from dust and debris when drilling the holes Note Use mounting hardware suitable for the wall compo...

Page 8: ...total wire length for each conductor is 122 m 400 ft According to the chart in Figure 9 this example requires 14 gauge wire for leads N and 42B only Use stranded or solid 18 or 20 gauge wire for signa...

Page 9: ...Pressure RDO8 K12 Input K12 NO terminal 63 Low Water Temperature RDO5 K13 Input K13 NO terminal 35 High Engine Temperature Warning RDO6 K14 Input K14 NO terminal 40 Figure 10 Remote Annunciator Kit W...

Page 10: ...Move the remote annunciator alarm horn switch to SILENCE to stop the alarm horn The respective remote annunciator lamp remains lit 8 3 Disconnect the generator set from the system load with the line c...

Page 11: ...ing 0 688 x 0 875 in NPT X 634 11 1 Bushing 0 938 x 1 187 in NPT X 634 14 2 Rivet pop 1 8 diameter Al Al X 781 21 4 Screw 10 24 x 0 50 in X 6216 1 1 Fuse 10 amp 223316 1 Box dry contact 226676 1 Holde...

Page 12: ...1 Bushing 0 688 x 0 875 in NPT X 634 11 1 Bushing 0 938 x 1 187 in NPT X 634 14 2 Rivet pop 1 8 diameter Al Al X 781 21 4 Screw 10 24 x 0 50 in X 6216 1 1 Fuse 10 amp 223316 1 Box dry contact 226676...

Reviews: