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3 — INSTALLATION, WIRING AND CONFIGURATION

Curtis Model 3150R – Oct. 2022

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pg. 14

3 — INSTALLATION, WIRING AND CONFIGURATION

This chapter explains how to install and wire Model 3150R.

INSTALLATION

Fix the 3150R by using the provided mounting bracket. The recommended panel cutout is

ø52.0±0.4 mm, with a panel thickness between 0.8–6.4 mm.

Figure 3-1

Mounting Dimensions

2.5 ±0.2

Ø60.0

28.0 REF

VIEWING

AREA

28.0 REF

VIEWING

AREA

Ø49.4

4.6

32.0 MAX

39.0 MAX

51.6 MAX

RECOMMENDED PANEL CUTOUT
PANEL THICKNESS: 0.8 to 6.4 mm

OPTIONAL
KEY

Ø52.0±0.4

2.5 ±0.2

50.8 ±0.4

MOUNTING BRACKET

Summary of Contents for CURTIS 3150R

Page 1: ...of Curtis Instruments Inc Kohler is a registered trademark of Kohler Co The design and appearance of the products depicted herein are the copyright of Curtis Instruments Inc 53251 Rev A Oct 2022 Curt...

Page 2: ...2 USING THE 3150R 4 SPEED MODE ICONS 5 TRANSMISSION STATE ICONS 5 SIGNAL ICONS 6 BDI ICON 7 LITHIUM BATTERY VOLTAGE 8 SPEEDOMETER 8 FAULT CODES 9 HOUR METER 11 CHARGING ICON 11 MESSAGE CENTER 12 GUI...

Page 3: ...MISC MENU 27 5 MONITOR MENU PARAMETERS 28 HOURMETERS MENU 28 6 INFORMATION MENU PARAMETERS 29 7 CANopen COMMUNICATIONS 30 BYTE AND BIT SEQUENCE ORDER 30 NODE IDs 30 BAUD RATE 30 MESSAGE CAN IDs 31 EXP...

Page 4: ...NNECTOR PARTS IP40 PROTECTION 15 TABLE 3 2 MATING CONNECTOR PARTS IP54 PROTECTION 15 TABLE 4 1 PDO BYTE MAP MENUS CAN INDEXES AND DEFAULT VALUES 23 TABLE 7 1 GAUGE CONFIGURATION RPDO1 BYTES 6 7 34 TAB...

Page 5: ...include two switch inputs other models provide two serial communication interface SCI inputs for Curtis controllers that support the SCI The 3150R complies with relevant US and international regulatio...

Page 6: ...SCI Message center that broadcasts custom information Battery discharge indicator BDI that shows the battery s state of charge Fault Codes The 3150R displays fault codes The fault data comes from the...

Page 7: ...represents a digit Numeral System Format Example Decimal Either of the following nnn nnnd 127 127d Hexadecimal Either of the following nnnh 0xnnn 62Ah 0x62A Binary nnnb 1011b In addition some CANopen...

Page 8: ...voltage Many of GUI 2 s icons look differently than those for GUIs 1 4 and 5 GUI 3 M1 1 2 12345 6h 18 Displays the following items for Curtis controllers that support the SCI Speed mode Parking brake...

Page 9: ...ith the fastest maximum speeds and acceleration deceleration rates Note High mode and power mode have the same characteristics Some OEMs describe this mode as high mode others as power mode H H Econom...

Page 10: ...icons Function Display Condition Icon Lift lock Lift lockout is active Guardrail Reminds the vehicle operator to close the guardrail for safety purposes The guardrail icon is typically used for order...

Page 11: ...terfaces other than GUI 2 the icon displays the BDI percentage GUI 2 uses a battery at the bottom of the icon to indicate the approximate BDI percentage The following table describes the BDI icon Note...

Page 12: ...meter is prominently displayed and looks as follows km h In GUI 1 if a fault is active and the transmission state is not neutral the fault codes display in the speedometer area and the speed is displa...

Page 13: ...fault codes GUI 2 S The screen displays one fault code at a time A warning symbol displays above the fault code When a fault is active the speedometer is hidden for five seconds After five seconds th...

Page 14: ...and pump faults have fault types and the BMS fault does not GUI 2 Faults are displayed in the following format Fault source indicator A colon The fault code which consists of a character a period and...

Page 15: ...second is for GUI 2 K The hour meter measures time in 0 1 hour units The maximum value is 99 999 9 hours After the hour meter reaches its maximum value the hour meter resets to 0 0 hours CHARGING ICON...

Page 16: ...can be formatted with different font sizes and colors In the following example the message consists of three lines that begin with Information Speed and Fault GUI 3 GUI 3 is designed for Curtis contr...

Page 17: ...active 18 The BDI icon For information on the colors that indicate the BDI status see BDI Icon Displays a fault code when the controller has an active fault K The hour meter which indicates the runnin...

Page 18: ...INSTALLATION Fix the 3150R by using the provided mounting bracket The recommended panel cutout is 52 0 0 4 mm with a panel thickness between 0 8 6 4 mm Figure 3 1 Mounting Dimensions 2 5 0 2 60 0 28 0...

Page 19: ...9 1 Terminal 18 22 AWG 770904 X Table 3 2 Mating Connector Parts IP54 Protection Part TE Connectivity Part Number Connector Housing 794821 1 Terminal 18 22 AWG 770904 X Interface Seal 794772 8 Single...

Page 20: ...ontact your Curtis distributor or the Curtis sales and support office in your region Figure 3 2 Wiring Diagram SCI Rx SCI Tx CAN H CAN L KSI B B LIFT LOCK OUTPUT SWITCH3 FUSE CAN PORT DC HYD CONTROLLE...

Page 21: ...shorts Size the fuse according to the application s requirements Keyswitch Input Connect a keyswitch to the keyswitch pin 7 and B inputs The operating voltage is the same as the device s operating vol...

Page 22: ...s an SCI port The port is used to read the following data from Curtis controllers that support the SCI BDI percentage Hour meter Speed mode Parking brake status Fault codes When a controller is connec...

Page 23: ...D CAN Baud Rate Auto Operation Message Center Node ID RPD O AND TPDO BYTE MAP MENUS p 22 Length Map 1 Map 2 Map 3 Map 4 Map 5 Map 6 Map 7 Map 8 BDI MENU p 25 Nominal Voltage BDI Source Lift Lockout BD...

Page 24: ...llowing columns in the parameter description tables contain multiple types of information Parameter and CAN Index The parameter name followed by the CAN index and sub index This column also identifies...

Page 25: ...150R s keyswitch hour meter CAN MENU The following table describes the parameters on the CAN menu Note The CAN menu also contains the RPDO 1 4 Byte Map and TPDO 1 4 Byte Map menus which specify the ob...

Page 26: ...BYTE MAP MENU PARAMETER VALUES RAW VALUES DATA SIZE ACCESS LEVEL DESCRIPTION Length 0 8 0 8 8 bit OEM Dealer Specifies the number of objects mapped to the PDO Map 1 0 FFFFFFFFh 0 FFFFFFFFh 32 bit OEM...

Page 27: ...05 0x64140020 Map 6 TPDO1 0x1A00 06 0 Map 7 TPDO1 0x1A00 07 0 Map 8 TPDO1 0x1A00 08 0 Length RPDO2 0x1601 00 6 Map 1 RPDO2 0x1601 01 0x65100010 Map 2 RPDO2 0x1601 02 0x65120010 Map 3 RPDO2 0x1601 03...

Page 28: ...3 0x1A02 08 0 Length RPDO4 0x1603 00 0 Map 1 RPDO4 0x1603 01 0 Map 2 RPDO4 0x1603 02 0 Map 3 RPDO4 0x1603 03 0 Map 4 RPDO4 0x1603 04 0 Map 5 RPDO4 0x1603 05 0 Map 6 RPDO4 0x1603 06 0 Map 7 RPDO4 0x160...

Page 29: ...voltage 0 12V 1 24V 2 36V 3 48V BDI Source 0x6709 01 Enumerated 0 2 32 bit OEM Dealer 3150 Specifies the data source for the BDI data 0 3150 1 CAN 2 SCI serial Lift Lockout 0x6408 00 0 0 20 0 0 200 3...

Page 30: ...x6402 00 1 500 2 500V 1500 2500 32 bit OEM Dealer 2 040V Specifies the battery cell voltage at which the state of charge is considered 100 Discharge Full must be at least 0 120V more than Discharge Em...

Page 31: ...OEM Dealer KPH Specifies the speedometer s unit of measurement 0 KPH 1 MPH GUI Select 0x6709 02 Enumerated 0 4 32 bit OEM Dealer GUI 1 Specifies the user interface 0 GUI 1 1 GUI 2 2 GUI 3 3 GUI 4 4 G...

Page 32: ...eters menu HOURMETERS MENU p 28 KSI Hourmeter HOURMETERS MENU PARAMETER CAN INDEX VALUES RAW VALUES DATA SIZE ACCESS LEVEL DESCRIPTION KSI Hourmeter 0x6700 00 0 0 99999 9 hours 0 999999 32 bit Field B...

Page 33: ...ESCRIPTION Model Number 0x6505 00 32768 to 32767 32768 to 32767 32 bit Field Basic Indicates the model number Serial Number 0x1018 04 0 999999 0 999999 32 bit Field Basic Indicates the serial number C...

Page 34: ...bject with the index and sub index 334C 01h 0 1 2 3 4 5 6 7 Control Byte Index Sub index Data 2Bh 4Ch 33h 01h E2h 04h 00h 00h Strings are read from left to right The following example shows how the 31...

Page 35: ...a device 010b Device responds with requested data 010b Abort SDO 100b Bit 4 is always 0b The values of bits 0 3 depend upon whether the SDO transfers data If the SDO does not transfer data these bits...

Page 36: ...6 The device s node ID For example if the device s node ID is 2Eh and RPDO1 is enabled the RPDO1 COB ID is 22Eh PDO Timing The 3150R s PDOs are asynchronous and are periodically transmitted and recei...

Page 37: ...ers The data ranges from 0 63h which represents 0 9 9 Bytes 4 5 indicate the data s first four numbers The data ranges from 0 270Fh which represents 0 9999 For example if byte 3 specifies 63h and byte...

Page 38: ...a value other than 111b the device is not in gauge configuration mode 7 The following bits configure the user interface 0 2 Select GUI 000 GUI 1 001 GUI 2 010 GUI 3 011 GUI 4 100 GUI 5 101 111 Reserve...

Page 39: ...that determine whether icons and the left traction controller s fault code are displayed 0 Seat icon 0 active 1 Seatbelt icon 1 active 2 Safety pedal icon 1 active 3 Guardrail icon 1 active 4 Battery...

Page 40: ...message 1 Enable the message center 2 Format the message 3 Transmit the message 4 Clear the message 5 Disable the message center The following topics describe these steps Enable and Disable the Messag...

Page 41: ...ing slashes If multiple substrings of a message are formatted all instructions other than the last are followed by closing slashes If a formatting instruction includes invalid syntax the device ignore...

Page 42: ...ng instruction X20Y60F1C4 Speed Speed is formatted as follows X and Y coordinates 20 60 Font size F1 Color Blue C4 X120F0C1 12km h 12km h is formatted as follows X coordinate 120 Font size F0 Color Re...

Page 43: ...segment 3 0x650 04 43 34 2F 53 70 65 65 Client transfers segment 4 0x650 05 64 3A 2F 58 31 32 30 Client transfers segment 5 0x650 06 46 30 43 31 2F 31 32 Client transfers segment 6 0x650 07 6B 6D 2F 2...

Page 44: ...COB ID 1014h 00h Indicates the Emergency Message COB ID 0 The COB ID consists of the emergency message function code 0001b and the node ID Non zero The COB ID consists of the emergency message functi...

Page 45: ...alues include data for inputs and outputs Diagnostics and troubleshooting Display active faults and the fault history Clear the fault history Flashing Update firmware of Curtis devices The programmers...

Page 46: ...pg 42 The following example shows the same menu in the Curtis 1313 Handheld Programmer To edit a parameter with the 1313 Handheld Programmer select the parameter For more information on the 1313 Handh...

Page 47: ...the following requirements General EN 60068 2 6 Random EN 60068 2 64 Resonance EN 60068 2 6 EMC Designed to the following requirements Radiated Emissions EN 12895 2015 A1 2019 Radiated Immunity EN 12...

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