Reassembly
94
19 690 01 Rev. --
KohlerEngines.com
Baf
fl
es/Wire Harness/Stator Components
F
E
D
G
C
A
B
I
H
K
J
A
Valley Baf
fl
e
B
Mounting Bracket
C
O2 Sensor
D
Wire Harness
E
Cylinder #2 Baf
fl
e
F
Stator
G
Cylinder #1 Baf
fl
e
H
Crankcase Baf
fl
e #1
I
Crankcase Baf
fl
e #2
J
Oil Pressure
Switch
K
Oil Temperature
Sensor
Install Valley, Crankcase, and Cylinder Baf
fl
es
1. Install crankcase baf
fl
es. Secure with screws.
Torque M6 screws going into crankcase to 11.3 N·m
(100 in. lb.) into new holes, or 7.7 N·m (68 in. lb.)
into used holes.
2. Install valley baf
fl
e and secure with screws. Torque
M6 screws to 8.2 N·m (73 in. lb.). Reinstall wire
harness clip to baf
fl
e.
3. Install cylinder barrel baf
fl
es. Make sure spark plug
lead is routed through corresponding opening in
each baf
fl
e. Start each screw. Torque M6 screws to
8.2 N·m (73 in. lb.); torque M5 screws to 6.3 N·m
(56 in. lb.) into new holes, or 4.0 N·m (35 in. lb.) into
used holes.
Install Stator and Wire Harness
1. Position stator and wire harness on crankcase,
aligning mounting holes, with stator lead toward
cylinder #1 side. Route stator lead between electric
starter boss, #1 crankcase baf
fl
e, and crankcase
rib.
2. Apply pipe sealant with Te
fl
on
®
(Loctite
®
PST
®
592™ Thread Sealant or equivalent) to stator
mounting holes and secure with two screws. Torque
screws to 9.3 N·m (82 in. lb.) into new holes, or
4.0 N·m (35 in. lb.) into used holes.
Install harness into baf
fl
e clips in a way that will not
interfere with
fl
ywheel.
3. Attach harness ground to crankcase.
Summary of Contents for Command Pro ECV850
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