Kohler Command Pro ECV850, Service Manual

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33 19 690 01 Rev. -- KohlerEngines.com
EFI SYSTEM
4. With throttle blade in full open position (WOT), press
magnet assembly fully on to throttle shaft. Full
insertion can be checked by measuring height from
throttle body sensor mounting face to end of magnet
assembly. This should be no more than 8.6 mm
(0.338 in). Installation process requires signi fi cant
force, so take care that all parts are aligned. Tapping
magnet assembly on can fracture/damage brittle
magnet within assembly and throttle body assembly
and is NOT RECOMMENDED.
Engine (Oil) Temperature Sensor
A sealed, non-serviceable assembly. A faulty sensor
must be replaced. If a blink code indicates a problem
with temperature sensor, it can be tested as follows:
1. Remove temperature sensor from crankcase and
cap or block sensor hole.
2. Wipe sensor clean and allow it to reach room
temperature (25°C, 77°F).
3. Unplug Black connector from ECU.
4. With sensor still connected, check temperature
sensor circuit resistance between Black pin 10 and
14 terminals. Value should be 9000-11000 Ω .
5. Unplug sensor from wire harness and check sensor
resistance separately across two pins. Resistance
value should again be 9000-11000 Ω .
a. If resistance is out of speci fi cations, replace
temperature sensor.
b. If it is within speci fi cations, proceed to Step 6.
6. Check circuits (input, ground), from wire harness
connector to sensor plug for continuity, damage, etc.
Connect one ohmmeter lead to Black pin 14 in wire
harness connector (as in step 4). Connect other lead
to terminal #1 in sensor plug. Continuity should be
indicated. Repeat test between Black pin 10 and
terminal #2 in sensor plug.
Temperature/Manifold Air Pressure (TMAP) Sensor
A sealed non-serviceable integrated sensor that checks
both intake air temperature and manifold absolute
pressure. Complete replacement is required if it is faulty.
Sensor and wiring harness can be checked as follows.
If a blink code indicates a problem with Intake Air
Temperature (TMAP) Sensor Circuit (P0112 or P0113), it
can be tested as follows:
1. Remove TMAP sensor from intake manifold.
2. Allow it to reach room temperature (20°C, 68°F).
3. Unplug Black connector from ECU.
4. With sensor still connected, check temperature
sensor circuit resistance between Black pin 10 and 8
pin terminals. Value should be 1850-2450 Ω .
5. Unplug sensor from wire harness and check sensor
resistance separately across pin. Resistance value
should again be 1850-2450 Ω .
a. If resistance is out of speci fi cations, check local
temperature. Sensor resistance will go down as
temperature is higher. Replace TMAP sensor if
determined to be faulty.
b. If it is within speci fi cations, proceed to Step 6.
6. Check circuits (input, ground), from main harness
connector to sensor plug for continuity, damage, etc.
Connect one ohmmeter lead to Black pin 8 in main
harness connector (as in step 4). Connect other lead
to terminal #3 in sensor plug. Continuity should be
indicated. Repeat test between Black pin 10 and
terminal #4 in sensor plug.
7. Reinstall sensor.
If a blink code indicates a problem with Manifold
Absolute Pressure (TMAP) Sensor Circuit (P0107 or
P0108), it can be tested as follows:
1. Make sure all connections are making proper
contact and are free of dirt and debris. Slide locking
tab out and pull off TMAP connector. Turn key switch
to ON and check with a volt meter by contacting red
lead to pin 1 and black lead to pin 2. There should
be 5 volts present, indicating ECU and wiring
harness are functioning.
2. Check continuity in wire harness. Ohms between Pin
3 at sensor connector and Black pin 11 connector at
ECU should be near zero ohms. If no continuity is
measured or very high resistance, replace wire
harness.
3. Check to make sure intake manifold is not loose and
TMAP sensor is not loose. Loose parts would allow
a vacuum leak, making TMAP sensor report
misleading information to ECU.
a. Tighten all hardware and perform an ECU Reset
and a TPS Learn Procedure to see if MIL will
display a fault with sensor again. If MIL fi nds a
fault with TMAP sensor, replace it.