Disassembly/Inspection and Service
74
19 690 01 Rev. --
KohlerEngines.com
Remove Flywheel Assembly
Flywheel/Fan Components
A
D
B
C
E
A
Flywheel Fan
B
Flywheel Screw
C
Washer
D
Flywheel
E
Crankshaft Position
Sensor
NOTE: Always use a
fl
ywheel strap wrench or holding
tool to hold
fl
ywheel when loosening or
tightening
fl
ywheel screw. Do not use any type
of bar or wedge to hold
fl
ywheel. Use of such
tools could cause
fl
ywheel to become cracked
or damaged.
NOTE: Always use a
fl
ywheel puller to remove
fl
ywheel
from crankshaft. Do not strike crankshaft or
fl
ywheel, as these parts could become cracked
or damaged.
1. Remove fan from
fl
ywheel.
2. Use
a
fl
ywheel strap wrench or holding tool to hold
fl
ywheel and loosen screw securing
fl
ywheel to
crankshaft.
3. Remove screw and washer.
4. Use a puller to remove
fl
ywheel from crankshaft.
5. Remove woodruff key from crankshaft.
Inspection
Inspect
fl
ywheel for cracks and
fl
ywheel keyway for
damage. Replace
fl
ywheel if it is cracked. Replace
fl
ywheel, crankshaft, and key if
fl
ywheel key is sheared
or keyway is damaged.
Inspect ring gear for cracks or damage. Kohler does
not provide ring gear as a serviceable part. Replace
fl
ywheel if ring gear is damaged.
Remove Crankshaft Position Sensor
Remove crankshaft position sensor with harness
attached.
Remove Fuel Pump Module (FPM)
WARNING
Explosive Fuel can cause
fi
res and severe
burns.
Do not
fi
ll fuel tank while engine is hot or
running.
Gasoline is extremely
fl
ammable and its vapors can
explode if ignited. Store gasoline only in approved
containers, in well ventilated, unoccupied buildings,
away from sparks or
fl
ames. Spilled fuel could ignite
if it comes in contact with hot parts or sparks from
ignition. Never use gasoline as a cleaning agent.
1. Remove 3 screws securing FPM to baf
fl
e and
remove FPM.
2. Remove 3 screws securing baf
fl
e to crankcase and
remove baf
fl
e.
Remove Starter Motor
1. Disconnect leads from starter.
2. Remove screws and starter.
Remove Fixed Guard
Remove screws securing
fi
xed guard and spacers;
remove guard and spacers.
Remove Debris Screen
NOTE: Fan will be loose, but cannot be removed until
after blower housing is removed.
1. Remove screws securing screen and remove
screen.
2. Remove spacers, paying attention to curvature of
spring washers between spacers and fan.
3. Remove mounting screw and oil
fi
ll tube.
Remove Blower Housing
1. Unplug wire harness from ECU and recti
fi
er-
regulator. ECU and recti
fi
er-regulator do not need
to be removed from blower housing.
2. Loosen screws and nuts securing blower housing to
crankcase.
3. Remove blower housing.
Summary of Contents for Command Pro ECV850
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