Knick P45000 User Manual Download Page 35

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P45000

Index

Accessories

Applications

Block diagram

Cables

Clearance and creepage distances

Coding, product code

Connecting cables

Connection terminals

Design

Device diagnostics, internal

Dimension drawings

Dimension specifications

Dimensions

Disposal

Electric shocks, avoiding

Electromagnetic compatibility

Environmental damage

Environmental factors

Fields of application

Fire protection

Fires, avoiding

Function

Galvanic isolation

Hazardous substances, waste disposal

Housing

Industrial standards

Installation

Intended use

Introductory safety chapter

Live zero function

Load

Dimensioning

Maximum

Minimum

Markings

Measuring function

Model code

Model description

Mounting

Nameplate

Notes on safety information

Options

Order code

Package contents

Personnel requirements

Product code

Coding

Example

Property damage

Push-in terminal

Qualified personnel

Rail standards

Residual risks

Returns

Reverse polarity protection, power supply

Risk assessment

RoHS

Routine test, isolation

Safety chapter

Safety instructions

Supplemental directives

Symbols and markings

Summary of Contents for P45000

Page 1: ...User Manual P45000 High Voltage Transducer www knick de Read before installation Keep for future use ...

Page 2: ...y information is laid out in this document and what content it covers Safety Chapter This document s safety chapter is designed to give the reader a basic understanding of safety It illus trates general hazards and gives strategies on how to avoid them Warnings This document uses the following warnings to indicate hazardous situations Symbol Category Meaning Remark WARNING Designates a situation t...

Page 3: ...mple of a Version 7 2 3 Nameplate 8 2 4 Symbols and Markings 8 2 5 Design 9 2 6 Functional Description 12 2 7 Output Power Supply Terminal Assignments 13 2 8 Installation 13 2 8 1 General Installation Instructions 13 2 8 2 Mounting 13 2 8 3 Preparing to Connect 16 2 8 4 Electrical Connection 16 3 Operation 19 3 1 Commissioning 19 3 2 Operation 19 3 3 Troubleshooting 19 3 4 Maintenance 19 3 5 Retur...

Page 4: ...6 2 Output 24 6 3 Device Error Detection and Signaling 24 6 4 Transmission Behavior 24 6 5 Common mode Rejection Ratio 24 6 6 Power Supply 25 6 7 Isolation 25 6 8 Clearance and Creepage Distances 29 6 9 Ambient Conditions 30 6 10 Device 30 6 11 Further Data 31 7 Appendix 32 7 1 Accessories 32 7 2 Standards and Directives 32 7 3 Material Evaluation 33 8 Abbreviations 34 ...

Page 5: ...rocessed galvanically isolated and output as a floating proportional analog signal For further processing the output signal is fed into a controller a protection device an indicator or a data acquisition system Fields of application Rolling stock Railway substations High voltage drives Industrial plants Infrastructure systems Power electronics Rectifiers and inverters Battery backup and emergency ...

Page 6: ...e applied standard Isolation coordination with clearance and creepage distances Clearance and Creepage Distances p 28 Clearance and Creepage Distances p 29 and the relevant standards e g EN 50124 1 must be carried out evaluated and ensured If the device is mounted horizontally according to EN 50124 1 and pollution degree PD3A then it may only be mounted on plastic surfaces with CTI 600 1 4 Residua...

Page 7: ... connection bipolar 0 0 Iout 10 50 mA 3 wire connection unipolar 1 1 Iout 4 20 mA 4 wire connection unipolar 3 1 Iout 20 mA 4 wire connection bipolar 5 0 1 Iout 10 V 4 wire connection bipolar 6 0 1 Without SIL 0 With SIL 1 Enclosure type K 2 Wall mount only 0 Wall mount 35 mm DIN rail 1 HV connection Screwed contact ring cable lug 0 HV connection potted cable 1 Output power supply Push in terminal...

Page 8: ...signation of origin 4 Product description with individual product version 12 UKCA mark 5 Type code excerpt 13 WEEE mark 6 Power supply specification 14 Nameplate front 7 Permissible ambient temperature 15 Product description with individual product version 8 Item number serial number production date 16 Item number serial number 2 4 Symbols and Markings Special conditions and the product s possible...

Page 9: ...P45000 9 2 5 Design 1 2 1 Output 2 Input The P45000 can be ordered with two input variants Screwed contact M5 for wire with ring cable lug Captive wires potted in device ...

Page 10: ...P45000 10 Input Variant with screwed contacts Input Variant with potted cables The potted cables are supplied in 2 m lengths ...

Page 11: ...supply Push in terminal and screw terminal 1 2 1 Push in terminal 2 Screw terminal Variant with screwed contacts and partition ZU1471 To extend the clearances with side by side Variant with screwed contacts and jumper ZU1474 ...

Page 12: ...at the output of the transducer The 2 port isolation i e the galvanic isolation between input and output power supply ensures per sonal and plant safety as well as increasing the signal integrity of the measuring device The enclosure is made from silicone free enclosure materials The isolation characteristics are achieved for example by potting with a silicone free polyurethane casting resin Inter...

Page 13: ...rdance with EN 50124 1 and pollution degree PD3A P45 K2 1 only the product may be mounted horizontally only on plastic surfaces with CTI 600 The P45000 can be mounted in any installation position vertically or horizontally on flat surfaces with screws on a 35 mm DIN rail without using a DIN rail bus connector side by side maximum three devices next to or above each other possible with all aforemen...

Page 14: ...g torque 5 Nm Installation on mounting surface horizontal 1 01 Install ZU1471 partition as required 02 Fasten P45000 onto the mounting surface using three M6 screws 1 and three washers for M6 Tightening torque 3 Nm WARNING Shock potential When mounting the variant horizontally with P45 K2 0 screw con tacts observe the separation distances to the environment Clearance and Creepage Distances p 28 ...

Page 15: ...471 partition as required 02 Using a screwdriver 1 pull out the red base latch 2 03 Push the P45000 horizontally onto the DIN rail 3 and engage the base latch With 15 mm DIN rails 01 Install ZU1471 partition as required 02 Place the P45000 on the top edge of the DIN rail and snap it on ...

Page 16: ...in plated Phillips screwdriver material Steel stainless Output Cables Power Supply Note Use ferrules with a metal sleeve length of 10 mm or for rigid cables remove 10 mm of the insulation at the cable ends Cable push in terminal or screw terminal Maximum cable cross section 2 5 mm2 Minimum cable cross section 0 2 mm2 2 8 4 Electrical Connection The polarity of the inputs is indicated on the side n...

Page 17: ...onnection 1 0 m ax 1 0 m ax 1 0 m ax 1 0 m ax 21 0 83 m ax 1 2 3 1 Side by side 3 Side by side with jumper ZU1474 2 Side by side with partition ZU1471 01 Align the cable lug vertically 10 1 2 1 The individual product type can be determined from the order description indicated on the narrow side of the product device front and the product key Product Code p 7 ...

Page 18: ...sert cable into the terminals 2 4 Output Power Supply Terminal Assignments p 13 Connection piece output power supply screw terminal 1 2 3 4 5 6 7 8 01 Insert cable into the terminals 2 4 Output Power Supply Terminal Assignments p 13 02 Tighten screws 5 7 Tightening torque 0 6 Nm ...

Page 19: ...erloaded Measure the voltage across the current output ter minal and measure the output current Calculate the resulting load The load must not exceed 200 Ω for currents up to 50 mA or 133 Ω for currents up to 75 mA Check for overdrive of the input signal Negative overdrive results in a large negative signal Positive overdrive results in a large positive signal Check the output At the 10 50 mA outp...

Page 20: ...P45000 20 4 Dimension Drawings Note All dimensions are given in millimeters inches External dimensions Holes With partition ...

Page 21: ...that with the expected output current a load voltage in the range 10 10 V results If the load is selected too large a linear representation of the input voltage to the output current is no longer guaranteed The following diagram depicts the maximum load RM max depending on the input voltage up to the measuring range full scale for Tamb 40 85 C 40 185 F and UHE 13 5 26 4 V 0 100 200 300 400 500 600...

Page 22: ... Side By Side Operation Devices are considered to be operating side by side if the air gap between the side walls of the individ ual devices is 15 mm 0 59 With side by side operation the above conditions for single operation apply plus the following restrictions The minimum permissible load with three devices operating side by side and a respective output cur rent of Iout 50 mArms depends on the s...

Page 23: ...V P45111K2 10001 1000 V 0 1000 V 10 50 mA 20 kV P45111K2 15001 1500 V 0 1500 V 10 50 mA 20 kV P45111K2 20001 2000 V 0 2000 V 10 50 mA 20 kV P45111K2 28001 2800 V 0 2800 V 10 50 mA 20 kV P45111K2 30001 3000 V 0 3000 V 10 50 mA 20 kV Rated voltage according to EN 50163 Un 600 V DC to 3000 V DC Maximum measuring range 150 of the nominal measuring range Maximum permissible crest factor 1 5 related to ...

Page 24: ...value at 23 C 73 4 F Offset error 100 µA at 23 C 73 4 F Temperature influence 100 ppm K full scale Total error in the complete temperature range 1 full scale Ripple 10 mVrms Cutoff frequency 3 dB 10 kHz Response time T90resp 70 μs Readiness for operation after switching on the power supply 100 ms 6 5 Common mode Rejection Ratio CMRR2 150 dB DC 90 dB AC 16 7 Hz 50 Hz 60 Hz T CMRR3 70 dB Input squar...

Page 25: ...tion Reverse polarity protected 6 7 Isolation Galvanic isolation Input against output power supply 2 port isolation Type test Test voltage P450 K2 1 10 kV AC for 1 min Test voltage P451 K2 1 20 kV AC for 1 min Surge voltage P450 K2 1 30 kV Surge voltage P451 K2 1 50 kV Routine test Test voltage P450 K2 1 10 kV AC for 10 s Test voltage P451 K2 1 16 kV AC for 10 s Freedom from partial discharge Exti...

Page 26: ...EC 60664 1 1000 V AC 1500 V DC EN 61010 1 1000 V AC DC Isolation inputs against environment Measure distances to neighboring devices and conductive parts within the environment of the device according to the applied standard Carry out evaluate and safeguard isolation coordination with clearance and creepage distances Clearance and Creepage Distances p 28 and the relevant standards e g EN 50124 1 E...

Page 27: ... 4800 V DC EN 50124 1 stationary installations 3600 V AC 4800 V DC EN 50178 3600 V AC 4800 V DC UL 347 3600 V AC 4800 V DC in approval EN IEC 60664 1 1000 V AC 1500 V DC EN 61010 1 1000 V AC DC Isolation inputs against environment Measure distances to neighboring devices and conductive parts within the environment of the device according to the applied standard Carry out evaluate and safeguard iso...

Page 28: ...h Cable is potted in the device Creepage distances P45 K2 0 1 Between the inputs Min 56 mm 2 20 Between inputs and output power supply Min 104 mm 4 09 Between inputs and fastening screw for installation Min 57 mm 2 24 Between inputs and DIN rail Min 64 mm 2 52 Between side by side devices without partition Min 64 mm 2 52 Between side by side devices with partition Min 64 mm 2 52 P45 K2 1 1 No acce...

Page 29: ...ween the inputs F1 Between inputs and output power supply B1 D1 Between inputs and fastening screw for installation B3 D3 B5 D5 Between inputs and DIN rail B8 D8 Between side by side devices without partition F2 Between side by side devices with partition F2 Between inputs and mounting plate with partition horizontal on mounting plate B2 D2 ...

Page 30: ...t 24 V 75 mA DC 133 Ω 40 70 C 40 158 F at 15 V 75 mA DC 0 Ω 40 75 C 40 167 F at 15 V 50 mArms 200 Ω 40 85 C 40 185 F Transport storage 50 90 C 58 194 F Relative humidity operation storage and transport Annual mean value 75 Continuous operation 15 75 Continuously for 30 days a year 75 95 Occasionally on the other days 95 100 Pollution degree P45 K2 1 PD2 P45 K2 1 1 PD3A2 only EN 50124 1 6 10 Device...

Page 31: ...nsmission within specifications Single operation SIL 2 2 HFT 0 Redundant operation 1oo2 configuration SIL 2 SC 2 SIL 3 SC 3 HFT 1 Cutoff frequency of the low pass filter provided f 3dB 200 Hz MTBF MTTF according to EN 61709 Single operation 209 years Side by side operation group of 3 devices 68 years Requirements Stationary operation in well kept spaces No ventilation Continuous operation 45 C ave...

Page 32: ...REACH The current standards and directives may differ from those specified here The standards applied are documented in the Declaration of Conformity and the corresponding certificates You can find these at www knick de under the corresponding product Standards Rail applications EN 50155 EN 50153 EN 50123 7 1 EN 50123 7 3 Resistance to shock and vibration EN 61373 IEC 61373 Fire protection EN 4554...

Page 33: ...ant P45 K2 0 1 Printed circuit board 26 EL9 R24 fulfilled HL 3 Housing 109 EL10 R26 fulfilled HL 3 Partition 22 EL10 R26 fulfilled HL 3 Potting compound 175 GR1 none Exterior n a Base bolt 5 GR1 none Exterior n a Variant P45 K2 1 1 Printed circuit board 26 EL9 R24 fulfilled HL 3 Housing 109 EL10 R26 fulfilled HL 3 Partition 22 EL10 R26 fulfilled HL 3 Cable 150 EL1A R15 EL1B R16 fulfilled fulfilled...

Page 34: ...current for error signaling fail safe mode Iout max Maximum permissible output current IPxx Ingress protection protection class against contact and ingress of foreign bodies and liquid MTBF Mean Time Between Failures MTTF Mean Time To Failure n c Not connected MSL Mean sea level MSL OT Operating temperature class OV Overvoltage category PD Pollution degree Rin Input resistance RM Load resistance S...

Page 35: ...us substances waste disposal 31 Housing 31 I Industrial standards 32 Installation 13 Intended use 5 Introductory safety chapter 2 L Live zero function 12 Load Dimensioning 21 Maximum 21 Minimum 21 M Markings 8 Measuring function 12 Model code 7 Model description 7 Mounting 13 N Nameplate 8 Notes on safety information 2 O Options 9 Order code 7 P Package contents 7 Personnel requirements 5 Product ...

Page 36: ...P45000 36 T Terminals 13 Two tier terminal 13 Type test isolation 25 V Variants 9 Versions 7 W Warnings 2 ...

Page 37: ...P45000 37 Notes ...

Page 38: ... knick de www knick de Local Contacts www knick international com Translation of the original instructions Copyright 2022 Subject to change Version 1 This document was published on September 21 2022 The latest documents are available for download on our website under the corresponding product description TA 257 500 KNEN01_099170 099170 ...

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