Klutch 49564 Owner'S Manual Download Page 9

Fig. 31

Fig. 32

Fig. 28

Fig. 30

Fig. 29

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Milling and Drilling Machine 

OWNER’S MANUAL

Milling and Drilling Machine 

OWNER’S MANUAL

Installing/Removing Procedures

1. With a screwdriver, remove the screw on the flange (#9 in Fig. 1, Accessories), and then, 

unscrew the flange as shown in Fig. 28. With an inner-hexagon L-key, fasten the flange on to 

the spindle chuck (#2 in Accessories Fig. 1) tightly, as shown in Fig. 29, using the three set 

screws provided (also #2 in Fig. 1).

2. Install the spindle chuck along with the flange on to the spindle (as shown in Fig. 30), then 

refasten the pushing screw with a screwdriver. 

 

3. Install the clamping jaws of the spindle chuck (Fig. 26 above and #2 in Fig. 1, Accessories): 

a. Loosen the set screws of the clamping slots with the chuck key (Fig. 31 below and #12 in 

Accessories Fig. 1) until the lead thread appears. 

b. Put jaw No. 1 into jaw guide rails (Fig.32). 

c. Turn the chuck key clockwise until the lead thread comes into view again (while watching the 

counter-clockwise direction of the chuck).  

d. Install jaws No.2 and No. 3 into the jaw guide rails in the same way.

4. Remove the clamping jaws by reversing the process in step 3 above.

5. When removing the spindle chuck by reversing steps 2 then 1, place a wooden cradle on the 

rail below the chuck as a support (Fig. 34). DO NOT to catch the chuck with yours hands (Fig. 

33), which can result in injury. 

5. If using a taper shank with a flat end (Fig. 23), the shank can be directly inserted into the 

taper hole of the spindle taking care that its flat end is aligned with the long slot in the 

spindle. 

When removing, move the quick-moving handle to lower the sliding sleeve until the long slot 

comes out, then lock the sliding sleeve as shown in Fig. 24. 

Put the tool-withdrawing wedge, included in the accessories (#5 in Fig. 1, Accessories), into 

the long slot of the sliding sleeve, and lightly knock it with a hammer as shown in Fig. 25. 

Take care to catch the taper shank so it does fall and get damaged.

Installing/Removing the Spindle Chuck 

Put the power switches in the off positions before making any adjustments or changing 

accessories. Such preventive safety measures reduce the risk of starting the machine 

accidentally.

The spindle chuck is supplied with two sets of positive and negative clamping jaws on which 1, 

2, and 3 are indicated (Fig. 26 below and #2 in Fig. 1, Accessories). 

Each of the positive and negative clamping jaws of the spindle chuck has four ways to clamp a 

workpiece, as shown in Fig. 27. 

  

Note:

 Before installing a chuck, center, connecting rod, or draw bar onto the spindles, or to the 

mandrel of the tailstock, first wipe them with clean oilcloth. At the same time, clean the inside 

surfaces of spindles with a long rod wrapped with oilcloth. Cutting chips and dust on the center 

or on the top end of the spindle can scrape their surfaces and affect the linearity of their mating 

pats.

Fig. 26

Fig. 27

Summary of Contents for 49564

Page 1: ...he Machine Assembly 8 The Transmission System 8 The Electrical System 8 Controls 9 Before Each Use 10 Operating Instructions 10 Lubricating the Machine 11 The Drilling and Milling Feed 12 Longitudinal...

Page 2: ...can result in injury Using the milling and drilling machine in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the milling and drilling machine w...

Page 3: ...tive safety measures reduce the risk of starting the tool accidentally Store the product when it is not in use Store it in a dry secure place out of the reach of children Inspect the tool for good wor...

Page 4: ...perly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects exce...

Page 5: ...and milling motor by a button switch SB Fig 4 For safety purposes the machine should be grounded A 10A fuse should be fixed in front of the supply socket to maintain short circuit protection Milling...

Page 6: ...ls of the machine see page 12 Do not force the machine Tools do a better and safer job when used in the manner for which they are designed Plan your work and use the correct tool for the job Keep chil...

Page 7: ...relocked with the handle ATTENTION When the speed of spindle is too high a live center should be used The Tool Post The compound tool post mounted on the bench Fig 12 can be rotated to an angle with...

Page 8: ...Morse Taper No 2 shank 8 in Fig 1 Accessories and a drill chuck with key 6 which can be directly installed on the taper hole of the drilling milling spindle Note Before installing a chuck center conne...

Page 9: ...ig 33 which can result in injury 5 If using a taper shank with a flat end Fig 23 the shank can be directly inserted into the taper hole of the spindle taking care that its flat end is aligned with the...

Page 10: ...d assemblies reinstalled Adjusting the Lower Slide Beveled Gib After lengthy operation the beveled gib will be worn Therefore the tightening screw of the beveled gib should be adjusted as shown in Fig...

Page 11: ...e The following chart is based on a normal operation schedule Note This machine is a highly finished precision tool The bearing surfaces of the bench and below the lower slide are hand lapped If there...

Page 12: ...23 of 34 22 of 34 Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL...

Page 13: ...Milling and Drilling Machine OWNER S MANUAL 24 of 34 25 of 34 Milling and Drilling Machine OWNER S MANUAL Part T Tool Post...

Page 14: ...Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL 26 of 34 27 of 34...

Page 15: ...1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 of 34 Milling and Drilling Machine OWNER S MANUAL 29 of 34 BED HEADSTOCK Part No GB297 84 GB1096 79 L H007 2 05 L H007 2 14 GB70 85 L H007 2 16 GB68 85 GB68...

Page 16: ...ing screw M4 6 washer gear scale ring plate spring handle body handle lever long handle cannula BM10 50 circlip for shaft 32 banking pin steel ball 6 spring Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 1...

Page 17: ...lling Machine OWNER S MANUAL Part No GB37 GB876 86 GB1096 79 GB1155 74 GB70 85 GB812 88 GB923 84 GB97 85 GB4141 22 84 B 50 12 50 L H007 4 16 GB1155 74 GB1096 79 L H007 4 21 L H007 4 20 L H007 4 02 GB7...

Page 18: ...le remedy under this limited warranty or any other warranty related to the product We shall not be liable for service or labor charges or damage to Your property incurred in removing or replacing the...

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