Klutch 49564 Owner'S Manual Download Page 6

10 of 34

11 of 34

Milling and Drilling Machine 

OWNER’S MANUAL

Controls Operation

The combination switch (1) controls the spindle for forward rotation, reverse rotation and stop. 

Turn the handle in the right direction for forward rotation of the spindle; keep it in middle 

position for stop; turn it in the left direction for reverse rotation. 

WARNING: 

Only when the 

spindle stops completely can the rotational direction be reversed. 

The button switch (4) is to control the motion of the drilling/milling motor. The green button 

(right side) is for starting and the red button (left side) for stopping. 

The operation of the mechanical controls (feed handles etc.) is described in the Operating 

Instructions section.

Before Each Use

WARNING:

•  Check for damaged parts before each use. Carefully check that all the controls operate 

properly and the machine will perform its intended function. Replace damaged or worn parts 

immediately. Never operate the machine with any damaged part.

•  Do not use the machine with a malfunctioning switch. Any power tool that cannot be 

controlled with the power switch is dangerous and must be repaired by an authorized service 

technician before use.

Note: 

The control numbers given below in parentheses refer to Fig. 5 in the Controls section 

above.

Before each use, loosen all the locking handles: 

•  Turn the Handle for Locking Box (2) counter-clockwise to turn the drilling/milling head

•  Loosen the Handle for Locking Quill (7) to lift or lower the quill

•  Loosen the Longitudinal Lock Handle (14) to perform the longitudinal motion of the lower 

slide

•  Loosen the Transverse Lock Handle (11) to adjust the transverse motion of the bench

•  Loosen the Handle for Locking Tailstock (15) to move the tailstock

•  Loosen the Tailstock Quill Lock Handle (12) and turn the Tailstock Hand Wheel (13) to 

adjust the quill forward and backward

While operating, be sure the relevant locking handles are locked. 

While moving the lower slide, bench and tailstock, adjust relevant fix screws and locking 

handles to their proper positions so that the sliding parts can be moved steadily and reliably, 

and the hand wheels turn easily.

Operating Instructions

WARNING:

Principles

•  Before operating the machine, make sure you are familiar with the transmission system (see 

page 10) and all the functions of the controls of the machine (see page 12).

•  Do not force the machine. Tools do a better and safer job when used in the manner for which 

they are designed. Plan your work, and use the correct tool for the job.

•  Keep children and bystanders away from the work area while operating the machine. Do not 

allow children to operate the machine.

•  Never move or damage the warning plates on the machine.

•  Use only recommended accessories with this machine. Accessories that may be suitable for 

one machine may create a risk of injury when used with a different machine. Never use an 

accessory that has a lower maximum operating speed than this machine.

Operational

•  Remove adjusting keys or wrenches before turning on the machine. A wrench or key that is 

left attached to a rotating part of the machine may cause personal injury.

•  Never put wrenches, cutters, files or other tools on the guide rails, where notches or burrs 

can affect its accuracy.

•  Put the power switches in the off positions before making any adjustments or changing 

accessories. Such preventive safety measures reduce the risk of starting the machine 

accidentally.

•  Changing speed, direction, or any parts should be performed only after the machine is 

completely stopped.  Never touch the running spindle, workpiece, or other moving parts with 

your hands or other methods. Be extremely careful when removing or reinstalling any pivotal 

parts.

•  Do not leave the machine running unattended.

•  The workpiece must be tightly clamped to prevent personal injury or damage to the machine.

Periodic

•  To ensure the service life of the guiding rails, pay attention to the cleanliness and lubrication 

of the rail surface. Especially when processing cast workpieces, it is necessary to regularly 

clean the scrapers on the rails.

•  Periodically check the tension of belt, making proper adjustment to reduce any vibration.

Lubricating the Machine 

As shown in an example in Fig. 6, all oil points should be oiled manually with #30 engine oil 

according to the requirements in Fig. 7. Lubricate the machine once at the beginning of each 

shift and again half-way through the shift according to the Diagram of Lubrication.

•  The surfaces of rails and quill, and leading thread, tool post, and tailstock should be oiled 

according to their operation conditions. 

•  All bearings should be cleaned and greased once per year.

Note: 

The control numbers given below in parentheses refer to Fig. 5 in the Controls section 

above. 

Milling and Drilling Machine 

OWNER’S MANUAL

Fig. 7: Lubrication Diagram

Fig. 6

Summary of Contents for 49564

Page 1: ...he Machine Assembly 8 The Transmission System 8 The Electrical System 8 Controls 9 Before Each Use 10 Operating Instructions 10 Lubricating the Machine 11 The Drilling and Milling Feed 12 Longitudinal...

Page 2: ...can result in injury Using the milling and drilling machine in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the milling and drilling machine w...

Page 3: ...tive safety measures reduce the risk of starting the tool accidentally Store the product when it is not in use Store it in a dry secure place out of the reach of children Inspect the tool for good wor...

Page 4: ...perly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects exce...

Page 5: ...and milling motor by a button switch SB Fig 4 For safety purposes the machine should be grounded A 10A fuse should be fixed in front of the supply socket to maintain short circuit protection Milling...

Page 6: ...ls of the machine see page 12 Do not force the machine Tools do a better and safer job when used in the manner for which they are designed Plan your work and use the correct tool for the job Keep chil...

Page 7: ...relocked with the handle ATTENTION When the speed of spindle is too high a live center should be used The Tool Post The compound tool post mounted on the bench Fig 12 can be rotated to an angle with...

Page 8: ...Morse Taper No 2 shank 8 in Fig 1 Accessories and a drill chuck with key 6 which can be directly installed on the taper hole of the drilling milling spindle Note Before installing a chuck center conne...

Page 9: ...ig 33 which can result in injury 5 If using a taper shank with a flat end Fig 23 the shank can be directly inserted into the taper hole of the spindle taking care that its flat end is aligned with the...

Page 10: ...d assemblies reinstalled Adjusting the Lower Slide Beveled Gib After lengthy operation the beveled gib will be worn Therefore the tightening screw of the beveled gib should be adjusted as shown in Fig...

Page 11: ...e The following chart is based on a normal operation schedule Note This machine is a highly finished precision tool The bearing surfaces of the bench and below the lower slide are hand lapped If there...

Page 12: ...23 of 34 22 of 34 Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL...

Page 13: ...Milling and Drilling Machine OWNER S MANUAL 24 of 34 25 of 34 Milling and Drilling Machine OWNER S MANUAL Part T Tool Post...

Page 14: ...Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL 26 of 34 27 of 34...

Page 15: ...1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 of 34 Milling and Drilling Machine OWNER S MANUAL 29 of 34 BED HEADSTOCK Part No GB297 84 GB1096 79 L H007 2 05 L H007 2 14 GB70 85 L H007 2 16 GB68 85 GB68...

Page 16: ...ing screw M4 6 washer gear scale ring plate spring handle body handle lever long handle cannula BM10 50 circlip for shaft 32 banking pin steel ball 6 spring Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 1...

Page 17: ...lling Machine OWNER S MANUAL Part No GB37 GB876 86 GB1096 79 GB1155 74 GB70 85 GB812 88 GB923 84 GB97 85 GB4141 22 84 B 50 12 50 L H007 4 16 GB1155 74 GB1096 79 L H007 4 21 L H007 4 20 L H007 4 02 GB7...

Page 18: ...le remedy under this limited warranty or any other warranty related to the product We shall not be liable for service or labor charges or damage to Your property incurred in removing or replacing the...

Reviews: