Klutch 49564 Owner'S Manual Download Page 7

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Milling and Drilling Machine 

OWNER’S MANUAL

Milling and Drilling Machine 

OWNER’S MANUAL

The Drilling and Milling Feed 

The drilling and milling feeds are performed manually. 

•  For the vertical directions of drilling and milling, there is a fine-feed mechanism. Pull out the 

Clutch Handle (5) (Fig. 8) and turn the Drilling/Milling Feed Handle (3) to achieve quick feed.

•  Push in the Clutch Handle (5) (Fig. 9) and use the Fine-Feed Handle (6) for fine-feed 

applications (Fig. 10) 

Longitudinal and Transverse Feeds 

•  Turn the Longitudinal Handle Wheel (16) to perform left-right feed motions of lower slide. 

•  Turn the Transverse Wheel (9) to perform frontward-backward feed motions of the bench. 

Note: 

The control numbers given below in parentheses refer to Fig. 5 in the Controls section above.

The Tailstock 

As shown in Fig. 11, the tailstock (on the right) can provide support to a workpiece from the 

right side. It can move along the bed and stop at any position providing support to the center, 

drill, reamer, tapping head or other tools.

•  After loosening the Handle for Locking Tailstock (15), the tailstock can be moved to the left or 

right. After positioning the tailstock, it should be relocked with the handle. 

•  After loosening the Tailstock Quill Lock Handle (12), the forward and backward functions of 

the quill can be performed by turning the Tailstock Hand Wheel (13). After positioning the 

Tailstock Quill, it should be relocked with the handle. 

ATTENTION: 

When the speed of spindle is too high, a live center should be used.  

The Tool Post 

The compound tool post mounted on the bench (Fig. 12) can be rotated to an angle with the 

turning axis for machining a bevel face or cone surface. The graduations on the front of the 

base of the tool post are from left 60º to right 60º. 

•  By turning the Tool Post Handle Wheel (10), fine feed can be achieved. 

•  By rotating the Handle for Locking Tool Post (8) counter-clockwise, the upper section of the 

compound tool post can be moved to the right and the lower section can be used as a bench 

clamp (as in Fig.13). 

•  When clamping the workpiece with the bench clamp, the locking lever in the accessories (#10 

in Fig. 1) can be used for clamping or releasing the workpiece by inserting the rod into the 

round hole of Tool Post Handle Wheel (10).  

Changing the Speed of the Drilling/Milling Spindle 

WARNING:

Put the power switches in the off positions before making any adjustments or changing 

accessories. Such preventive safety measures reduce the risk of starting the machine 

accidentally.

The speed of Drilling/Milling Spindle is changed by adjusting the belt pulley. 

•  When using 220V power, the speed is 5 steps of 430 – 2000 RPM

•  When using 110V power, the speed is 4 steps of 430 – 1500 RPM. 

Refer to the speed plate on the drilling/milling box cover. (as shown in Fig. 14)

Loosening the middle pushing bolt and the fixing bolt of the motor (as shown in Fig. 15) allows 

shifting the position of the belt to change the speed. 

After shifting the belt position, retighten the pushing bolt and the motor fixing bolt in turn. 

 

Summary of Contents for 49564

Page 1: ...he Machine Assembly 8 The Transmission System 8 The Electrical System 8 Controls 9 Before Each Use 10 Operating Instructions 10 Lubricating the Machine 11 The Drilling and Milling Feed 12 Longitudinal...

Page 2: ...can result in injury Using the milling and drilling machine in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the milling and drilling machine w...

Page 3: ...tive safety measures reduce the risk of starting the tool accidentally Store the product when it is not in use Store it in a dry secure place out of the reach of children Inspect the tool for good wor...

Page 4: ...perly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects exce...

Page 5: ...and milling motor by a button switch SB Fig 4 For safety purposes the machine should be grounded A 10A fuse should be fixed in front of the supply socket to maintain short circuit protection Milling...

Page 6: ...ls of the machine see page 12 Do not force the machine Tools do a better and safer job when used in the manner for which they are designed Plan your work and use the correct tool for the job Keep chil...

Page 7: ...relocked with the handle ATTENTION When the speed of spindle is too high a live center should be used The Tool Post The compound tool post mounted on the bench Fig 12 can be rotated to an angle with...

Page 8: ...Morse Taper No 2 shank 8 in Fig 1 Accessories and a drill chuck with key 6 which can be directly installed on the taper hole of the drilling milling spindle Note Before installing a chuck center conne...

Page 9: ...ig 33 which can result in injury 5 If using a taper shank with a flat end Fig 23 the shank can be directly inserted into the taper hole of the spindle taking care that its flat end is aligned with the...

Page 10: ...d assemblies reinstalled Adjusting the Lower Slide Beveled Gib After lengthy operation the beveled gib will be worn Therefore the tightening screw of the beveled gib should be adjusted as shown in Fig...

Page 11: ...e The following chart is based on a normal operation schedule Note This machine is a highly finished precision tool The bearing surfaces of the bench and below the lower slide are hand lapped If there...

Page 12: ...23 of 34 22 of 34 Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL...

Page 13: ...Milling and Drilling Machine OWNER S MANUAL 24 of 34 25 of 34 Milling and Drilling Machine OWNER S MANUAL Part T Tool Post...

Page 14: ...Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL 26 of 34 27 of 34...

Page 15: ...1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 of 34 Milling and Drilling Machine OWNER S MANUAL 29 of 34 BED HEADSTOCK Part No GB297 84 GB1096 79 L H007 2 05 L H007 2 14 GB70 85 L H007 2 16 GB68 85 GB68...

Page 16: ...ing screw M4 6 washer gear scale ring plate spring handle body handle lever long handle cannula BM10 50 circlip for shaft 32 banking pin steel ball 6 spring Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 1...

Page 17: ...lling Machine OWNER S MANUAL Part No GB37 GB876 86 GB1096 79 GB1155 74 GB70 85 GB812 88 GB923 84 GB97 85 GB4141 22 84 B 50 12 50 L H007 4 16 GB1155 74 GB1096 79 L H007 4 21 L H007 4 20 L H007 4 02 GB7...

Page 18: ...le remedy under this limited warranty or any other warranty related to the product We shall not be liable for service or labor charges or damage to Your property incurred in removing or replacing the...

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