Klutch 49564 Owner'S Manual Download Page 2

Milling and Drilling Machine 

OWNER’S MANUAL

Milling and Drilling Machine 

OWNER’S MANUAL

Technical Specifications

Turning

Drilling and Milling

Other

Important Safety Information

WARNING:

•  Read and understand all instructions. Failure to follow all instructions may result in serious 

injury or property damage.

•  The warnings, cautions, and instructions in this manual cannot cover all possible conditions 

or situations that could occur. Exercise common sense and caution when using this tool. 

Always be aware of the environment and ensure that the tool is used in a safe and 

responsible manner.

•  Do not allow persons to operate or assemble the product until they have read this manual 

and have developed a thorough understanding of how it works.

•  Do not modify this product in any way. Unauthorized modification may impair the function 

and/or safety and could affect the life of the product. There are specific applications for 

which the product was designed. 

•  Use the right tool for the job. DO NOT attempt to force small equipment to do the work of 

larger industrial equipment. There are certain applications for which this equipment was 

designed. It will do the job better and more safely at the capacity for which it was intended. 

DO NOT use this equipment for a purpose for which it was not intended.

•  Industrial or commercial applications must follow OSHA requirements.

WARNING:

•  This product may contain chemicals known to the State of California to cause cancer, birth 

defects or other reproductive harm.

•  Some dust created by power sanding, sawing, grinding, drilling, and other construction 

activities contains chemicals known to the State of California to cause cancer, birth defects, 

or other reproductive harm. Some examples of these chemicals are:

 

- lead from lead-based paints,

 

- crystalline silica from bricks and cement and other masonry products, and

 

- arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To 

reduce your exposure to these chemicals: work in a well-ventilated area, and work with 

approved safety equipment, such as dust masks that are specially designed to filter out 

microscopic particles.

•  Handling power cords on corded products may expose you to lead, a chemical known to the 

State of California to cause cancer and birth defects or other reproductive harm. Wash your 

hands after handling. 

WARNING:

WORK AREA SAFETY

•  Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit. 

Cluttered, wet, or dark work areas can result in injury. Using the milling and drilling machine 

in confined work areas may put you dangerously close to other cutting tools and rotating 

parts.

•  Do not use the milling and drilling machine where there is a risk of causing a fire or an 

explosion; e.g., in the presence of flammable liquids, gases, or dust. The product can create 

sparks, which may ignite the flammable liquids, gases, or dust.

•  Do not allow the milling and drilling machine to come into contact with an electrical source. 

The tool is not insulated and contact will cause electrical shock.

•  Keep children and bystanders away from the work area while operating the tool. Do not allow 

children to handle the milling and drilling machine. 

•  Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in 

your work area. Some of these hazards may be hidden from your view and may cause 

personal injury and/or property damage if contacted.

WARNING:

PERSONAL SAFETY

•  Stay alert, watch what you are doing, and use common sense when operating the tool. Do 

not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A 

moment of inattention while operating the tool may result in serious personal injury.

•  Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, 

clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be 

caught in moving parts. Air vents on the tool often cover moving parts and should be 

avoided.

•  Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant 

safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a 

dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust 

collection systems, and hearing protection when appropriate. This applies to all persons in 

the work area.

•  Do not overreach. Keep proper footing and balance at all times.

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Property

Max. Swing over Bed:
Max. Turning Diameter (for medium carbon steel):
Max. Distance between Centers:
Max. longitudinal Stroke:
Max. Transverse Stroke:
Morse Taper of Spindle Hole:
Bore Diameter of Spindle:
Morse Taper of Tailstock Hole:
Spindle Speed:
Turning Motor:

Specification

14

1-1/2

11-13/16

8-1/4

5-3/4

No. 3
3/4

No. 2
500, 900, 1600 RPM
370W

Property

Max. Drilling Diameter:
Morse Taper of Drilling and Milling Spindle Hole:
Max. Diameter of End Mill:
Max. Diameter of Facer:
Max. Stroke of Milling Quill:
Spindle Speeds:

Drilling and Milling Motor:

Specification

5/8

No. 2
1/2

2-1/2

3

5 steps 430 – 2000RPM (220V) 
4 steps 430 – 1500RPM (110V)
370W

Property

Area of Bench (L x W):
Turn-Round of Drilling – Milling Box:
Overall Dimensions (L x W x H):
Net Weight:
Shipping Weight:

Specification

6

×8

±90°
35” × 22-3/4” × 31-3/4”
326 lbs.
387 lbs.

Summary of Contents for 49564

Page 1: ...he Machine Assembly 8 The Transmission System 8 The Electrical System 8 Controls 9 Before Each Use 10 Operating Instructions 10 Lubricating the Machine 11 The Drilling and Milling Feed 12 Longitudinal...

Page 2: ...can result in injury Using the milling and drilling machine in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the milling and drilling machine w...

Page 3: ...tive safety measures reduce the risk of starting the tool accidentally Store the product when it is not in use Store it in a dry secure place out of the reach of children Inspect the tool for good wor...

Page 4: ...perly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects exce...

Page 5: ...and milling motor by a button switch SB Fig 4 For safety purposes the machine should be grounded A 10A fuse should be fixed in front of the supply socket to maintain short circuit protection Milling...

Page 6: ...ls of the machine see page 12 Do not force the machine Tools do a better and safer job when used in the manner for which they are designed Plan your work and use the correct tool for the job Keep chil...

Page 7: ...relocked with the handle ATTENTION When the speed of spindle is too high a live center should be used The Tool Post The compound tool post mounted on the bench Fig 12 can be rotated to an angle with...

Page 8: ...Morse Taper No 2 shank 8 in Fig 1 Accessories and a drill chuck with key 6 which can be directly installed on the taper hole of the drilling milling spindle Note Before installing a chuck center conne...

Page 9: ...ig 33 which can result in injury 5 If using a taper shank with a flat end Fig 23 the shank can be directly inserted into the taper hole of the spindle taking care that its flat end is aligned with the...

Page 10: ...d assemblies reinstalled Adjusting the Lower Slide Beveled Gib After lengthy operation the beveled gib will be worn Therefore the tightening screw of the beveled gib should be adjusted as shown in Fig...

Page 11: ...e The following chart is based on a normal operation schedule Note This machine is a highly finished precision tool The bearing surfaces of the bench and below the lower slide are hand lapped If there...

Page 12: ...23 of 34 22 of 34 Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL...

Page 13: ...Milling and Drilling Machine OWNER S MANUAL 24 of 34 25 of 34 Milling and Drilling Machine OWNER S MANUAL Part T Tool Post...

Page 14: ...Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL 26 of 34 27 of 34...

Page 15: ...1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 of 34 Milling and Drilling Machine OWNER S MANUAL 29 of 34 BED HEADSTOCK Part No GB297 84 GB1096 79 L H007 2 05 L H007 2 14 GB70 85 L H007 2 16 GB68 85 GB68...

Page 16: ...ing screw M4 6 washer gear scale ring plate spring handle body handle lever long handle cannula BM10 50 circlip for shaft 32 banking pin steel ball 6 spring Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 1...

Page 17: ...lling Machine OWNER S MANUAL Part No GB37 GB876 86 GB1096 79 GB1155 74 GB70 85 GB812 88 GB923 84 GB97 85 GB4141 22 84 B 50 12 50 L H007 4 16 GB1155 74 GB1096 79 L H007 4 21 L H007 4 20 L H007 4 02 GB7...

Page 18: ...le remedy under this limited warranty or any other warranty related to the product We shall not be liable for service or labor charges or damage to Your property incurred in removing or replacing the...

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