Klutch 49564 Owner'S Manual Download Page 3

Milling and Drilling Machine 

OWNER’S MANUAL

Milling and Drilling Machine 

OWNER’S MANUAL

•  Do not use the tool when tired or under the influence of drugs, alcohol or medication.

•  Ensure the power switch is off prior to plugging in the tool.

•  Remove keys or wrenches before connecting the tool to an air supply, power supply, or 

turning on the tool. A wrench or key that is left attached to a rotating part of the tool may 

cause personal injury.

•  Secure the work with clamps or a vise instead of your hand when practical. This safety 

precaution allows for proper tool operation using both hands.

WARNING:

ELECTRICAL SAFETY

•  Grounded tools must be plugged into an outlet properly installed and grounded in accordance 

with all codes and ordinances. Never remove the grounding prong or modify the plug in any 

way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to 

whether the outlet is properly grounded. If the tools should electrically malfunction or break 

down, grounding provides a low resistance path to carry electricity away from the user.

•  Double insulated tools are equipped with a polarized plug (one blade is wider than the other). 

This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, 

reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized 

outlet. Do not change the plug in any way. Double insulation eliminates the need for the three 

wire grounded power cord and grounded power supply system. 

•  Do not allow the product to come into contact with an electrical source. The tool is not 

insulated and contact will cause electrical shock.

•  Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and 

refrigerators. There is an increased risk of electric shock if your body is grounded.

•  Do not expose power tools to rain or wet conditions. Water entering a power tool will 

increase the risk of electric shock.

•  Do not abuse the power cord. Never use the power cord to carry the tools or pull the plug 

from an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts. 

Replace damaged power cords immediately. Damaged power cords increase the risk of 

electric shock.

•  When operating a power tool outside, use an outdoor extension cords marked “W-A” or “W”. 

These extension cords are rated for outdoor use, and reduce the risk of electric shock.

CAUTION:

MILLING AND DRILLING MACHINE USE AND CARE

•  Do not force the product. Products do a better and safer job when used in the manner for 

which they are designed. Plan your work, and use the correct product for the job.

•  Check for damaged parts before each use. Carefully check that the product will operate 

properly and perform its intended function. Replace damaged or worn parts immediately. 

Never operate the product with a damaged part.

•  Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled 

with the power switch is dangerous and must be repaired by an authorized service 

representative before using.

•  Disconnect the power/air supply from the product and place the switch in the locked or off 

position before making any adjustments, changing accessories, or storing the tool. Such 

preventive safety measures reduce the risk of starting the tool accidentally.

•  Store the product when it is not in use. Store it in a dry, secure place out of the reach of 

children. Inspect the tool for good working condition prior to storage and before re-use.

•  Use only accessories that are recommended by the manufacturer for use with your product. 

Accessories that may be suitable for one product may create a risk of injury when used with 

another tool. Never use an accessory that has a lower operating speed or operating pressure 

than the tool itself.

•  Keep guards in place and in working order. Never operate the product without the guards in 

place.

•  Do not leave the tool running unattended.

Specific Operation Warnings

WARNING:

•  To prevent serious injury or property damage read owner’s manual before operating. 

•  DO NOT wear loose clothing, jewelry, gloves, or unrestrained hair that may get caught in 

moving parts of the machine.

•  Wear the proper safety gear including ANSI Z87.1 compliant eye protection.

•  Moving Parts Hazard. Keep hands clear of spindle chuck and rotating bit or work piece.

•  Remove keys and adjusting wrenches before starting the machine.

•  Feed cutter into work piece against direction of rotation.

•  Always secure work piece before machining operation.

•  DO NOT operate without guards in place.

•  Electric shock hazard. Be sure equipment is properly grounded.

•  Turn power OFF before servicing.

•  Not for use by or around children.

Grounding

WARNING:

•  This machine must be grounded while in use to protect the operator from electrical shock.  

This drill press is equipped with an electric cord that has an equipment-grounding conductor 

and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly 

installed and grounded in accordance with ALL local codes and ordinances.

•  DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper 

receptacle installed by a qualified electrician.

•  CHECK with a qualified electrician or service person if you do not completely understand the 

grounding instructions, or if you are not sure the tool is properly grounded.

Grounded Tools: Tools with 3-Prong Plugs

Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The 

plug must be connected to a properly grounded outlet. If the tool should electrically malfunction 

or break down, grounding provides a low resistance path to carry electricity away from the 

user, reducing the risk of electric shock. (See Figure A.)

The grounding prong in the plug is connected through the green wire inside the cord to the 

grounding system in the tool. The green wire in the cord must be the only wire connected to the 

tool’s grounding system and must never be attached to an electrically live terminal. 

Your tool must be plugged into an appropriate outlet, properly installed and grounded in 

accordance with all codes and ordinances. The plug and outlet should look like those in the 

following illustration.

Double Insulated Tools: Tools with Two-Prong Plugs

Tools marked Double Insulated do not require grounding. They have a special double insulation 

system which satisfies OSHA requirements and complies with the applicable standards of 

Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical 

Code. (See Figure B.)

Double insulated tools may be used in either of the 120 volt outlets shown in the following 

illustration.

4 of 34

5 of 34

Summary of Contents for 49564

Page 1: ...he Machine Assembly 8 The Transmission System 8 The Electrical System 8 Controls 9 Before Each Use 10 Operating Instructions 10 Lubricating the Machine 11 The Drilling and Milling Feed 12 Longitudinal...

Page 2: ...can result in injury Using the milling and drilling machine in confined work areas may put you dangerously close to other cutting tools and rotating parts Do not use the milling and drilling machine w...

Page 3: ...tive safety measures reduce the risk of starting the tool accidentally Store the product when it is not in use Store it in a dry secure place out of the reach of children Inspect the tool for good wor...

Page 4: ...perly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects exce...

Page 5: ...and milling motor by a button switch SB Fig 4 For safety purposes the machine should be grounded A 10A fuse should be fixed in front of the supply socket to maintain short circuit protection Milling...

Page 6: ...ls of the machine see page 12 Do not force the machine Tools do a better and safer job when used in the manner for which they are designed Plan your work and use the correct tool for the job Keep chil...

Page 7: ...relocked with the handle ATTENTION When the speed of spindle is too high a live center should be used The Tool Post The compound tool post mounted on the bench Fig 12 can be rotated to an angle with...

Page 8: ...Morse Taper No 2 shank 8 in Fig 1 Accessories and a drill chuck with key 6 which can be directly installed on the taper hole of the drilling milling spindle Note Before installing a chuck center conne...

Page 9: ...ig 33 which can result in injury 5 If using a taper shank with a flat end Fig 23 the shank can be directly inserted into the taper hole of the spindle taking care that its flat end is aligned with the...

Page 10: ...d assemblies reinstalled Adjusting the Lower Slide Beveled Gib After lengthy operation the beveled gib will be worn Therefore the tightening screw of the beveled gib should be adjusted as shown in Fig...

Page 11: ...e The following chart is based on a normal operation schedule Note This machine is a highly finished precision tool The bearing surfaces of the bench and below the lower slide are hand lapped If there...

Page 12: ...23 of 34 22 of 34 Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL...

Page 13: ...Milling and Drilling Machine OWNER S MANUAL 24 of 34 25 of 34 Milling and Drilling Machine OWNER S MANUAL Part T Tool Post...

Page 14: ...Milling and Drilling Machine OWNER S MANUAL Milling and Drilling Machine OWNER S MANUAL 26 of 34 27 of 34...

Page 15: ...1 4 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 of 34 Milling and Drilling Machine OWNER S MANUAL 29 of 34 BED HEADSTOCK Part No GB297 84 GB1096 79 L H007 2 05 L H007 2 14 GB70 85 L H007 2 16 GB68 85 GB68...

Page 16: ...ing screw M4 6 washer gear scale ring plate spring handle body handle lever long handle cannula BM10 50 circlip for shaft 32 banking pin steel ball 6 spring Qty 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 1...

Page 17: ...lling Machine OWNER S MANUAL Part No GB37 GB876 86 GB1096 79 GB1155 74 GB70 85 GB812 88 GB923 84 GB97 85 GB4141 22 84 B 50 12 50 L H007 4 16 GB1155 74 GB1096 79 L H007 4 21 L H007 4 20 L H007 4 02 GB7...

Page 18: ...le remedy under this limited warranty or any other warranty related to the product We shall not be liable for service or labor charges or damage to Your property incurred in removing or replacing the...

Reviews: