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Maintenance of

the boiler body………………………………………….. 43

The wood to burn……...……………………………………………. 44

Woo

d features…………………………………………………………….. 44

Troubleshooting……………………………………………………... 47

Useful advice…………………………………………………………. 49

Warran

ty certificate…………………………………………………. 50

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Summary of Contents for TKR 35

Page 1: ...FIREPLACE HEATING SYSTEM PATENTED SYSTEM INSTALLATION USE AND MAINTENANCE USEFUL ADVICE User guide TKR 35 fireplace heating system EN...

Page 2: ...2...

Page 3: ...you again for trusting KLOVER products and we also inform you that these models are the result of forty years experience in the field of construction of solid fuel products The manual contains a detai...

Page 4: ...tria 55 Le norme armonizzate o le specifiche tecniche designazioni che sono state applicate in accordo con le regole della buona arte in materia di sicurezza in vigore nella CEE sono The following har...

Page 5: ...5 FIREPLACE HEATING SYSTEMS mod TKR 35 S R L...

Page 6: ...itten permission of KLOVER srl is forbidden The content of this manual can be modified without forewarning Although we have carefully collected and verified the documentation contained in this manual...

Page 7: ...l unit 21 Control of any 3 way valve for the DHW circuit 27 Control of any coupled boiler 28 Example of electrical connection 29 Hydraulic connection 31 Example of fireplace heating system boiler conn...

Page 8: ...8 Maintenance of the boiler body 43 The wood to burn 44 Wood features 44 Troubleshooting 47 Useful advice 49 Warranty certificate 50...

Page 9: ...you must be provided with appropriate systems for damping down the fire or call the fire service Connect the product to sockets with earth Avoid using sockets controlled by switches or automatic time...

Page 10: ...ting system is running Keep children away from the fireplace heating system when it is running since they could get burned by touching its hot components Children and inexperienced people are not allo...

Page 11: ...ireplace heating system Here below are the fundamental views of the fireplace heating system front view and view from above useful to check clearance and detailed dimensions 573 388 870 599 526 245 62...

Page 12: ...1288 161 5 245 M SYSTEM FLOW 1 M GAS R SYSTEM RETURN 1 M GAS S BOILER DRAIN WITH COCK P CONTROL UNIT BULBS POCKET F DOMESTIC COLD WATER INLET on prepared models only 1 2 M GAS C DOMESTIC HOT WATER OU...

Page 13: ...Combustion gas flow g s 25 3 Flue gas outlet temperature C 216 Hourly consumption of wood Kg h 7 2 Wood loading interval min 60 FLOW RETURN heating hydraulic connections 1 M GAS Boiler body capacity l...

Page 14: ...ion to the water system Once the best location for the appliance is determined it is possible to position the fireplace heating system following the indications below The appliance must be installed o...

Page 15: ...s to bad and incomplete combustion which only makes partial use of the wood s energy and instead of developing carbon dioxide CO2 causes the formation of carbon monoxide CO a highly toxic substance Co...

Page 16: ...m minimum diameter The UNI 10683 Standard PROHIBITS the withdrawal of combustion air from garages combustible material warehouses or from activities where there is a fire hazard If there are other hea...

Page 17: ...terials in order to resist to normal mechanical stress heat action of the combustion products and in the event of condensation Upward alignment after the vertical tract throughout the remaining pathwa...

Page 18: ...he appliance functioning conditions in low pressure The assembly of horizontal tracts is prohibited unless absolutely necessary It is forbidden to use tilted elements The flue gas pipe must allow the...

Page 19: ...direction and inclination to ensure combustion exhaust The outlet height where height means that which corresponds to the top of the flue independently of any chimneys must be outside of the so calle...

Page 20: ...circuit breaker switch with relevant breaking load The electric connections including the earth must be made after the voltage has been removed from the electric plant When realising the system remem...

Page 21: ...on reaching or not the temperature we set on the thermostat itself It is normally used for the DHW connection with coupling to another boiler aux thermostat used to control any service associated boil...

Page 22: ...ontrol an associated boiler and to turn on the circulation pump P3 INCREASE TEMPERATURE allows to increase the value of the thermostat indicating the minimum water temperature of the boiler to turn on...

Page 23: ...rmostat has been selected LINEA 230 Vac POMPA 230 Vac VALVOLA 230 Vac AUX 1 2 3 4 5 6 7 8 9 10 1112 13 14 N L L ON L ON L ON L OFF NO COM NC 23 22 21 20 19 18 LIVEL SONDA 15 L OFF 17 16 N N N SERV 230...

Page 24: ...Thermostat this activates the timed PUMP outlet The relative L1 LED turns on and ICE starts flashing on the display 5 PUMP ANTI LOCKING programme In the event of inactivity of the PUMP outlet for more...

Page 25: ...emperature of 85 C It is possible to turn it off again by pressing the P2 and P3 buttons again MAIN menu With a simple click of the P4 SET button it is possible to scroll though the values of the set...

Page 26: ...min 5 ANTI FREEZE Pump ON time sec 20 Type of Probes 10K blue 0 100K grey 1 n 0 STANDBY enabling n 1 ANTI FREEZE function enabling n 1 PARAMETERS THAT CANNOT BE MODIFIED ANTI FREEZE thermostat hyster...

Page 27: ...ectric control board have the following function N COMMON TO 3 WAY VALVE L ON FIREPLACE HEATING SYSTEM SIDE L OFF GAS BOILER SIDE Below find a connection example using a 3 way valve with spring return...

Page 28: ...iler when the temperature set in the aux thermostat of the wood burning fireplace heating system control unit is reached In this way there will never be two boilers functioning simultaneously in the s...

Page 29: ...3 4 5 6 7 8 9 10 1112 13 14 N L L ON L ON L ON L OFF NO COM NC 23 22 21 20 19 18 LIVEL SONDA 15 L OFF HEATING SYSTEM PUMP CIRCULATION KNOB 3 WAY MOTORISED VALVE GAS BOILER ROOM THERMOSTAT CONTACT WATE...

Page 30: ...replace heating system The circulation pump will operate at temperatures higher than those set on the SERV thermostat We recommend setting temperatures ranging between 35 C and 40 C for the SERV therm...

Page 31: ...TEM IS SUPPLIED WITH CLOSED EXPANSION VESSEL FILLING UNIT SYSTEM SAFETY VALVE 2 5 BAR DHW SAFETY VALVE 6 BAR THE FIREPLACE HEATING SYSTEM MUST BE INSTALLED EXCLUSIVELY BY QUALIFIED STAFF SCRUPULOUSLY...

Page 32: ...T FIREPLACE DRAIN CONTROL UNIT S R L S R L VENT VALVE THE FOLLOWING MUST BE INSTALLED ON THE HYDRAULIC HEATING PLANT LOADING UNIT CLOSED EXPANSION VESSEL SUITABLE FOR THE PLANT AND RELEVANT SAFETY VAL...

Page 33: ...NSION VESSEL SAFETY VALVE FILLING UNIT CIRCULATION PUMP BALL VALVE ZONE 1 ZONE 2 ZONE 3 FLOW MANIFOLD 2 5 BAR 6 BAR FIREPLACE DRAIN FIREPLACE LOAD VIA FLOAT S R L BOILING DISCHARGE S R L S R L VENT VA...

Page 34: ...and able to be inspected The two angles for inspection of the wheel and steel rope must be easily accessible also after the fireplace heating system has been covered If the fireplace heating system s...

Page 35: ...covering is given below indicating the minimum measurements to leave for any inspections of the fireplace heating system The inspection hole can be covered with a bracket or aeration grid 60 cm minim...

Page 36: ...diators and any other deaeration systems present in the system in order to ensure that there are no air bubbles When installation has been completed do not cover the fireplace heating system for at le...

Page 37: ...BAR Regulate the float dipstick in a way that the exchangers are completely inside the fireplace heating system water THE BEST LEVEL IS REACHED WHEN THE WATER EXCEEDS THE COPPER HEAT EXCHANGERS BY A...

Page 38: ...s Open the hatches or lift the vertical sliding door Light the fire using seasoned thin wood if possible When the wood has ignited well close the doors adjust the smoke damper and the combustion agent...

Page 39: ...freeze protection In intensely cold periods it is good practice that the heating system remains running In the case of prolonged absence anti freeze must be added to the heating water or the system mu...

Page 40: ...forming any cleaning or maintenance make sure that the fireplace heating system is off and completely cold and that the ash is also cold The special manufacturing design means it is easier to access t...

Page 41: ...tula We recommend you periodically remove ash from the base of the combustion chamber in order to always ensure a efficient flow of combustion agent air Cleaning the ceramic glass Only clean the ceram...

Page 42: ...The flue must be cleaned at least once a year at the start of the winter season and also every time it is necessary If it is not cleaned the functioning of the fireplace heating system and its compone...

Page 43: ...he anode must be controlled at least once a year and replaced when its diameter measures less than 15 mm To inspect the boiler body remove the upper lid fixed using the four knobs To replace the anode...

Page 44: ...metre of material A softwood that weighs about 300 350 kg m3 is fir pine poplar European alder chestnut willow while hardwood that weighs about 350 400 kg m3 is beech ash carpine acacia and oak Softw...

Page 45: ...to the unit of weight absolute id highest in Conifers Conifers absolute calorific value 4700 Kcal Kg Broad leaved species absolute calorific value 4350 Kcal Kg In opposition the SPECIFIC WEIGHT of th...

Page 46: ...CARPINO NERO 4640 820 CHESTNUT 4599 580 OAK 4648 900 CYPRESS 5920 620 BEECH 4617 750 ASH 5350 720 HOLM OAK 960 LARCH 4050 660 EUROPEAN ALDER 4700 530 MANNA ASH 760 PLATAN 690 CYPRESS POPLAR 4130 500...

Page 47: ...obstructions Periodical cleaning not performed Heat insulation or insulation insufficient or inexistent Use of unsuitable materials Heat insulation or insulation absent or insufficient Inadequate sec...

Page 48: ...RIGIN Hood fitting flue gas channel Flue gas channel Flue Periodical cleaning not performed WATER INSIDE THE FIREPLACE HEATING SYSTEM ELEMENTS TO CHECK ORIGIN Flue Chimney In total or partial absence...

Page 49: ...be given to DHW for prepared models only take the pump thermostat to 75 C or set the DHW function and burn small pieces of dry wood in order to increase the flame After use of the DHW lower the thermo...

Page 50: ...omply with the Standards contained in this guide and those regarding state of the art installation make all warranty rights become null and void the same for damage deriving from external factors Dire...

Page 51: ...51...

Page 52: ...TING SYSTEMS and THERMO COOKERS WOOD and PELLET BURNING THERMO STOVES WOOD BURNING BOILERS Via A Volta 8 37047 San Bonifacio VR Italy Tel 0039 045 6101859 Fax 0039 045 6101858 Internet www klover it e...

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