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3

Instruction Manual Crimping tool

GB

authorised

copy

4.3 Mounting instructions

Please read the assembly instructions in our general ca-
talogue.

Attention

Even if the code number is identical only those 
dies should be used which are suitable for the 
material.

4.4  Service and maintenance instruction

For every day service the tool has to be cleaned and dried 
after each use. The battery cartridge and the charging unit 
have to be protected against humidity and dust.
The electric-hydraulic unit is equipped with a controller 
enabling the user to see when the next service is due by 

fl

 ashing for 20 sec. at the end of a working cycle.

The unit must be sent to an authorized service center 
(ASC) after reaching 10.000 cycles or at the latest after 
one year. During this service worn out parts will be ex-
changed, safety relevant components checked and pos-
sibly replaced pre cautiously. This provision serves your 
safety and avoids failures through fatigue.

Attention

Maintain power tools thoroughly. Check for 
functionality or jamming of moving parts, 
breakage of parts and any other condition that 
may affect the power tools operation.

Attention

Do not damage the seals of the tool. If the seal 
is damaged the warranty claim is void.

Attention

Have damaged parts repaired by a quali

fi

 ed ex-

pert or by a Klauke ASC before use.

5.   Troubleshooting

a.) Constant 

fl

 ashing/indicating of the light diode display 

(pic 1.1) or the occurence of an acustical warning 
signal.

 see table 1. If the failure can not be solved through 

the action recommended in table 1 return the tool to 
the nearest service center (ASC).

b.)   The tool loses oil.



Return the unit to the manufacturer. Do not open it 
and damage the seal of the tool.

c.) The red LED 

fl

 ashes 3x and simultaneously 3 accustic 

warning signals occure (see table 1).



Serious fault! If this fault occures repeatedly return 
the unit to an Autorized Service Center (ASC). Do 
not open it and damage the seal of the tool.

 

In case of a one time occurence the connector has 
to be crimped a second time.

HE.13427_D © 08/2009

EK 60/22-L

6.   Technical Data

Weight 
(incl. battery):

approx. 4,2 kg

Crimping force:

approx. 60 kN

Driving motor:

direct-current permanent 

fi

 eld

Battery voltage:

18 V DC

Battery capacity:

3 Ah (RAL2/BL1830)

Charging time:

22 min. (RAL2/BL1830)

Crimping time:

approx. 3 s to 6 s 
(depending on the connector size)

Crimp per battery: approx. 300 crimps 

(Cu 150 mm² DIN 46235)

Hydraulic oil:

Rivolta S.B.H. 11

Environmental 
temperature:

-12°C bis +40°C

Sound level:

< 70 dB (A) in 1m distance

Vibrations:

< 2,5 m/s²

Dimensions:

See pic. 2

7.  Putting out of operation/waste dis-

posal

This unit is subjected to the scope of the European WEEE 
(2002/96/EG) and RoHS (2002/95/EEC) directives. 
Information about this can be found in our home page 
www.Klauke.com under ‘WEEE & RoHS’.
Battery cartridges must be specially disposed of accor-
ding to the EEC Battery Guideline.

Attention

Do not dispose of the unit in your residential 
waste. Klauke has no legal obligation to take 
care of their WEEE outside Germany unless the 
product has been shipped and invoiced from 
inside your country by Klauke. Please contact 
your distributer to 

fi

 nd out more how to get your 

tool recycled environmental friendly.

Kontaktadresse: 
[email protected]

Attention

Additional instruction manuals are available 
free of charge. The part # is HE.13427.

Summary of Contents for EK 60/22-L

Page 1: ...f dem Knapp 46 D 42855 Remscheid Telefon 49 2191 907 0 Telefax 49 2191 907 141 www klauke com Serialnummer ET 11077 gepr fte Sicherheit D Bedienungsanleitung GB Instruction Manual F Mode d emploi NL H...

Page 2: ...Bedienungsanleitung Instruction Manual 2 BL1830 RAL2 optional NG2230 HE 15333 HE 13427_D 08 2009 EK 60 22 L 2 BL1830 RAL2 optional NG2230 HE 15333 8 5 1 4 3 7 6 9 10 Bild pic fig 1 siehe see Tab 3 2K...

Page 3: ...fig 6 Bild pic fig 7 Bild pic fig 8 Bild pic fig 9 Bild pic fig 10 Li ion Bild pic fig 11 884676B996 884598C990 datecode Year Code Month Code Month Code 2013 G Jan N July V 2014 H Feb P Aug W 2015 J...

Page 4: ...anleitung Instruction Manual Bild pic fig 14 Bild pic fig 15 Bild pic fig 16 Bild pic fig 17 CLICK CLICK Tab 2 Bild pic fig 13 Bild pic fig 12 1 2 3 1 2 3 OIL HE 13427_D 08 2009 EK 60 22 L CLICK CLICK...

Page 5: ...IV Bedienungsanleitung Instruction Manual Bild pic fig 18 Bild pic fig 19 Bild pic fig 20 CLICK 1 HE 13427_D 08 2009 EK 60 22 L CLICK 1 CLICK PRESS 330 2 3...

Page 6: ...V Bedienungsanleitung Instruction Manual Bild pic fig 23 1 2 3 Bild pic fig 21 Bild pic fig 22 OIL HE 13427_D 08 2009 EK 60 22 L on off PRESS PRESS 1 2 1 2...

Page 7: ...proceso de trabajo ap s o processo de trabalho Fehler der notwendige Pressdruck wurde nicht erreicht Es handelt sich um eine manuelle Unterbrechung der Pressung bei stehendem Motor Error the required...

Page 8: ...ko czeniu pracy 1 x 1 x Puristus katkaisusyklin j lkeen al ma i leminden sonra Efter arbejdsgang po zako czeniu pracy Virhe Asetettua puristusvoimaa ei ole saavutettu tai k ytt j on keskeytt nyt manua...

Page 9: ...uhe Double copper compression cable lugs 2 x 50 2 x 70 DP QS QS Quetschkabelschuhe Verbinder und Stiftkabelschuhe nach DIN Cu gelb chromatiert Pressbreite 5 mm Solderless terminals connectors and pin...

Page 10: ...te 5 mm Compression cable lugs and connectors to DIN 48085 chrome plated crimping width 5 mm Pressverbinder nach DIN 48085 Teil 3 f r Al Seile DIN EN 50182 Compression joints to DIN 48085 part 3 for A...

Page 11: ...ische Presswerkzeug ist ein handge f hrtes Werkzeug und besteht aus folg Komponenten Tab 3 siehe Bild 1 Pos Bezeichnung Funktion 1 LED rot Kontrollinstrument zum Feststel len des Ladezustandes eines W...

Page 12: ...onderausf hrung wird das Werkzeug auch als INS mit isolierten Presskopf angeboten die besonders f r das Arbeiten in der N he von unter Spannung stehenden Kabeln konzipiert ist Halten Sie Ihren Arbeits...

Page 13: ...oten Leucht diode Bild 1 1 oder Ert nen eines akustischen Warnsignals siehe Tabelle 1 Sollte sich die St rung nicht abstel len lassen ist das Werkzeug an das n chst gelege ne Service Center ASC zu sch...

Page 14: ...tool 3 1 Description of the components The electric hydraulic crimping unit is a hand guided tool and consists of the following components Table 3 see Picture 1 Pos Description Function 1 LED red Indi...

Page 15: ...es see EN 50110 1 for working near live parts must be provided The tool is also available as an INS with an insulated head which is specially designed for working near live lines Keep your working are...

Page 16: ...l to the nearest service center ASC b The tool loses oil Return the unit to the manufacturer Do not open it and damage the seal of the tool c The red LED flashes 3x and simultaneously 3 accustic warni...

Page 17: ...o hydraulique est un appareil manu el qui se compose des l ments suivants Tableau 3 voir fig 1 Pos D signation Fonction 1 Afficheur LED rouge Afficheur de contr le de l tat de charge et d autres fonct...

Page 18: ...ention Ne jamais faire fonctionner la sertisseuse sans les 2 matrices Attention Pour viter toute mise en marche intempes tive de l appareil enlever imp rativement l accumulateur avant de changer les m...

Page 19: ...Au cas de r p tition de cet erreur re tournez l outil Ne pas ouvrir l outil et ne pas enlever le sceau de garantie Si cet erreur se produit seul une fois l utilisateur doit d monter le raccord ou ser...

Page 20: ...uitkomen Wij behouden ons het recht voor het product natewerken 3 Beschrijving van het elektrisch hydraulisch persapparaat 3 1 Beschrijving van de componenten Het elektrisch hydraulisch persapparaat...

Page 21: ...org voor een veilige stand en behoudt altijd uw evenwicht Let op Draag persoonlijke beschermingsmiddelen en altijd een veiligheidsbril Door op de resettoets afb 1 4 te drukken kunnen bij storingen of...

Page 22: ...erzegeling niet c De rode LED afb 1 1 knippert 3x en gelijktijdig hoort men 3x een waarschuwingssignaal zie Tab 1 Zeer ernstige fout Bij het meerdere maal herha len van deze fout moet men het toestel...

Page 23: ...o Fun o 1 LED verme lho Instrumento de controlo para determinar o estado de carrega mento um erro da ferramenta e para indicar a necessidade de revis o 2 Bateria Bateria recarreg vel de i es de l tio...

Page 24: ...te o relativas ao trabalho na proximidade de pe as em tens o Como vers o especial a ferramenta e o INS s o oferecidos com cabe a de prensagem isolada que est especialmente concebida para o trabalho pe...

Page 25: ...o de um sinal de aviso sonoro Veja a tabela 1 Se a avaria persistir a ferramenta deve ser enviada ao Centro de Assist ncia ASC mais pr ximo b A ferramenta de prensagem perde leo A ferramenta deve ser...

Page 26: ...ki bile enlerden olu maktad r Tablo 3 bak n z Resim 1 S ra Tan m Fonksiyon 1 LED k rm z Batarya arj denetimi alet fonksiyonlar ve ar zalar i in g sterge 2 Batarya kartu u yeniden arj edilebilir 3Ah Li...

Page 27: ...tiptir al ma alan temiz ve d zenli tutun Bu aleti yorgun alkoll herhangi bir uyu turucu maddenin etkisinde oldu unuz veya ila ald n z zaman kullanmay n z 4 1 nitenin kullan m nce uygulaman z i in do...

Page 28: ...e etikete zarar vermeyin c LED 3 kez yan p s n yor ve ayn anda 3 kez sesli ikaz sinyali al n yor bak n z tablo 1 Ar za ciddi Bu ar za tekrarl yorsa niteyi bir Yetkili Servis Merkezine g nderin Aleti a...

Page 29: ...1 RUS copy 1 2 3 3 1 3 2 3 3 4 4 1 4 2 4 3 4 4 5 6 7 1 16 2 24 3 3 1 3 1 1 2 3 RAL2 BL1830 NG2230 3 4 5 6 7 8 9 10 HE 13427_D 08 2009 EK 60 22 L...

Page 30: ...2 RUS copy 3 2 350 10 1 USB 2 50 NiMH The Blue Angel 3 3 1 4 EN 50110 1 INS 2K HE 13427_D 08 2009 EK 60 22 L...

Page 31: ...3 RUS copy 4 1 2 1 4 4 2 2 EKST L EKST L 30 40 15 4 3 4 4 20 10 000 ASC Klauke HE 13427_D 08 2009 EK 60 22 L...

Page 32: ...2009 EK 60 22 L 6 4 2 60 18 DC 3 RAL2 BL1830 22 RAL2 BL1830 3 6 300 150 DIN 46235 Rivolta S B H 11 12 C 40 C 70 1 2 5 2 7 WEEE 2002 96 EG RoHS 2002 95 EEC http www klauke com WEEE RoHS 1 2 EEC Klauke...

Page 33: ...ntrol s instrumentas krovos lygio nustatymui rankio defekto ir technin s prie i ros poreikio parodymui 2 Akumuliatorius kraunamas 3Ah li io jon akumuliatorius RAL2 BL1830 Opcija rankis su maitinimu i...

Page 34: ...a d klo D mesio Prie kei iant d klus b tina i imti akumuliatori rankio apsaugai nuo nety inio jungimo Venkite nety inio rankio jungimo D mesio Ne iokite tinkamus drabu ius Nene iokite pla i ir ilg dra...

Page 35: ...e jo plombos Jei defektas pasirei kia tik vien kart reikia geriau spausti kabelio antgal sujungikl 6 Techniniai duomenys Svoris su akumuliatoriumi apie 4 2 kg U spaudimo j ga apie 60 kN Pavaros varikl...

Page 36: ...ede 1 Pos Beskrivelse Funktion 1 LED r d Indikator for batteri lade kon trol funktioner og fejl 2 Batteri pakke genopladeligt 3Ah Li Ion batteri RAL2 BL1830 Option adapter NG2230 3 Knap knap til p beg...

Page 37: ...r den specielt velegnet til arbejde n r sp ndingsf rende dele Hold arbejdsomr det rent og ryddeligt Anvend ikke v rk t jet hvis du er tr t har indtaget rusmidler eller medi cin 2K 4 1 H ndtering af v...

Page 38: ...tabel 1 returneres v rkt jet til det n r meste servicev rksted ASC b V rkt jet l kker olie Return r v rkt jet til producenten Fors g ikke at bne det eller beskadige forseglingen c Den r de LED blinke...

Page 39: ...ia a do o wietlenia miejsca pracy 6 ci g przyrz d do otwierania g owicy zaciskowej 7 Przyciski przyrz d do odryglowania wk a dek zaciskowych 8 Wk adki zaciskowe p skorupowe wk adki narz dzio we o r ny...

Page 40: ...nne dla prac w pobli u elemen t w znajduj cych si pod napi ciem W wersji specjalnej narz dzie oferowane jest r wnie jako INS z izolowa n g owic zaciskow kt ra opracowana zosta a do prac w pobli u kabl...

Page 41: ...zerwonej diody LED rys 1 1 lub rozleganie si d wi ku akustycz nego sygna u ostrzegawczego patrz tabela 1 Je eli nie mo na usun zak cenia nale y przes a narz dzie do najbli szego centrum serwisowego AS...

Page 42: ...p eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN...

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