KitchenAid Ensemble KEHS01PMT/WH Technical Education Download | Manualshive

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WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized Service Technicians.

FORWARD

This KitchenAid Job Aid, “Ensemble

™

Front-Loading Gas and Electric Dryers,” (Part No. 4317356),

provides the technician with information on the installation, operation, and service of the
Ensemble

™

Front-Loading Gas and Electric Dryers. It is to be used as a training Job Aid and Service

Manual. For specific information on the model being serviced, refer to the “Use and Care Guide,”
or “Tech Sheet” provided with the dryer.

The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only.
Always use the Wiring Diagram supplied with the product when servicing the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair the KitchenAid Ensemble

™

Front-Loading Gas and

Electric Dryers.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.
• Successfully troubleshoot and diagnose malfunctions.
• Successfully perform necessary repairs.
• Successfully return the Gas or Electric Dryer to its proper operational status.

Copyright © 2004, Whirlpool Corporation, Benton Harbor, MI 49022

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Summary of Contents for Ensemble KEHS01PMT/WH

Page 1: ...TECHNICAL EDUCATION JOB AID 4317356 KAL 5 FRONT LOADING GAS AND ELECTRIC DRYERS MODELS KGHS01PMT WH KEHS01PMT WH ...

Page 2: ...he dryer The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the KitchenAid Ensemble Front Loading Gas and ...

Page 3: ...tch 4 7 Removing The Heater The High Limit Thermostat Thermal Cutoff Electric Dryers Only 4 10 Removing The Belt Drum Rollers 4 12 Removing The Drum Light Socket 4 15 Removing The Moisture Sensor 4 17 Removing The Burner Assembly Flame Sensor And High Limit Thermostat Gas Dryers Only 4 18 COMPONENT TESTING 5 1 Heater 5 1 Drive Motor 5 2 Thermal Fuse 5 3 Thermistor 5 4 Thermal Cutoff Electric Dryer...

Page 4: ... iv NOTES ...

Page 5: ...hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean DANGER WARNING All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed You can be killed or seriously injured if you don t immediately follow instructio...

Page 6: ...eorite Q White ENGINEERING CHANGE MODEL NUMBER K G H S 01 P MT 0 PRODUCT GROUP K KITCHENAID PRODUCT IDENTIFICATION G GAS E ELECTRIC FEATURE CODE H HORIZONTAL FEATURE CODE S SUPERBA SERIES YEAR OF INTRODUCTION P 2004 COLOR CODE MT METEORITE WH WHITE ENGINEERING CHANGE NUMERIC SERIAL NUMBER M P 4 6 01003 MANUFACTURING SITE MARION OH YEAR OF PRODUCTION P 2003 WEEK OF PRODUCTION PRODUCT SEQUENCE NUMBE...

Page 7: ... 3 MODEL SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS The Model Serial Number label and Tech Sheet locations are shown below Tech Sheet Location Located Under Top Cover Model Serial Number Label Location ...

Page 8: ...ary Rotary CONTROL TYPE SECONDARY Tap Touch Tap Touch NON HEATED DRY RACK X X MULTI VENT OPTION 4 WAY 4 WAY UTILITIES FREQUENCY 60HZ 60HZ MOTOR RATING 1 3 HP 1 3 HP HEATER ELEMENT 5400W GAS BTU 22000 RATED AMPERAGE ELECTRIC 28 DIMENSIONS UNCRATED HEIGHT OF TOP 37 4 95 0 cm 37 4 95 0 cm TOTAL HEIGHT 37 4 95 0 cm 37 4 95 0 cm WIDTH 27 68 5 cm 27 68 5 cm DEPTH ELECTRIC 30 75 78 cm 30 75 78 cm GAS 1 I...

Page 9: ...se wiring or reset circuit breakers or to replace owner accessible light bulbs 3 Repairs when your dryer is used in other than normal single family household use 4 Damage resulting from accident alteration misuse abuse fire floods acts of God improper installation including but not limited to venting with plastic or flexible foil installation not in accordance with local elec trical and plumbing c...

Page 10: ...tions provided in the washer or dryer Owner s Manual or Use and Care Guide supplier will repair or replace any of its mechanical parts if defective in material or workmanship WARRANTY RESTRICTION If the Pedestal is subject to other than private family use and or used with any other product than those listed in the installation instructions the warranty is null and void PEDESTAL WARRANTY ...

Page 11: ...eck that all parts are included NOTE Do not use leveling legs if installing the dryer on a pedestal 4 Leveling legs Parts needed Checklocalcodesandwithgassupplier Check existinggassupply electricalsupply andvent ing Read Electrical Requirements Gas Supply Requirements and Venting Require ments before purchasing parts For close clearance installations between 31 5 80 01 cm and 37 93 98 cm see Plan ...

Page 12: ... least 18 46 cm above the floor If using a pedestal you will need an additional 6 15 24 cm Do not operate your dryer at temperatures below 45 F 7 C At lower temperatures the dryer might not shut off at the end of an auto matic cycle This can result in longer drying times The dryer must not be installed or stored in an area where it will be exposed to water and or weather Check code requirements So...

Page 13: ...ea 1 2 1 2 Cabinet Installation The dimensions shown are for the minimum spacing allowed For cabinet installation with a door mini mum ventilation openings in the top of the cabinet are required Mobile Home Installation This dryer is suitable for mobile home installa tions The installation must conform to the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 formerly the Fe...

Page 14: ...rd If codes permit and a separate ground wire is used it is recommended that a qualified electrician determine that the ground path is adequate Electrical Connection To properly install your dryer you must deter mine the type of electrical connection you will be using and follow the instructions provided for it here This dryer is manufactured ready to install with a 3 wire electrical supply connec...

Page 15: ...upply 4 wire or 3 wire and be Flexible armored cable or nonmetallic sheathed copper cable with ground wire protected with flexible metallic conduit All current carrying wires must be insulated 10 gauge solid copper wire do not use alu minum At least 5 ft 1 52 m long For a grounded cord connected dryer This dryer must be grounded In the event of malfunction or breakdown grounding will reduce the ri...

Page 16: ... 4 wire receptacle 14 30R For a grounded cord connected dryer This dryer must be grounded In the event of malfunction or breakdown grounding will reduce the risk of electric shock by providing a path of least resistance for electric current This dryer uses a cord having an equipment grounding conduc tor and a grounding plug The plug must be plugged into an appropriate outlet that is properly insta...

Page 17: ...t enough to hold the two clamp sections together Put power supply cord through the strain re lief The strain relief should have a tight fit with the dryer cabinet and be in a horizon tal position 1 Neutral grounding wire green yellow 2 External ground conductor screw 3 Center silver colored terminal block screw 4 Terminal block cover and hold down screw 1 2 3 4 Fire Hazard Use 10 gauge solid coppe...

Page 18: ...s with upturned ends 6 3 4 1 9 cm UL listed strain relief 7 Ring terminals 1 2 3 4 6 5 7 1 External ground conductor screw Dotted line shows position of NEUTRAL ground wire before being moved to center terminal block screw 2 Center silver colored terminal block screw 3 Green yellow wire of harness 1 2 3 1 Remove center terminal block screw 2 Remove appliance ground wire green with yellow stripes f...

Page 19: ...ernal ground conductor screw Fasten it under center silver colored terminal block screw 4 Place the hooked end of the neutral wire white wire of power supply cable under the center screw of terminal block hook facing right Squeeze hooked end to gether Tighten screw 5 Place hooked ends of the other power supply cable wires under the outer termi nal block screws hooks facing right Squeeze hooked end...

Page 20: ...ra length so dryer can be moved if needed Strip 3 1 2 8 9 cm of outer covering from end of cable Strip insulation back 1 2 5 cm If using 3 wire cable with ground wire cut bare wire even with outer covering Shape ends of wires into a hook shape 1 Loosen or remove center terminal block screw 2 Place the hooked end of the neutral wire white or center wire of power supply cable under the center screw ...

Page 21: ...ground wire green with yellow stripes from external ground conductor screw Connect appliance ground wire and the neutral wire white or center wire of power supply cord cable undercenter silver coloredterminalblock screw Tighten screw 3 Connect the other wires to outer terminal block screws Tighten screws 4 Tighten strain relief screws 5 Insert tab of terminal block cover into slot of dryer rear pa...

Page 22: ...n or service representa tive or personnel if you are in doubt as to whether the dryer is properly grounded Do not modify the plug on the power supply cord if it will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDING INSTRUCTIONS Explosion Hazard Use a new AGA or CSA approved gas supply line Install a shut off valve Securely tighten all gas connections If connec...

Page 23: ...ryer The location should be easy to reach for open ing and closing 1 3 8 flexible gas connector 2 3 8 1 8 1 2 3 NPT plugged tapping 4 NPT gas supply line 5 Gas shutoff valve 1 2 5 4 3 pipe to flare adapter fitting Gas Supply Connection Requirements There are many methods by which your gas dryer can be connected to the gas supply Listed here are some guidelines for two differ ent methods of connect...

Page 24: ...serial number plate Burner input adjustments are not re quired when the dryer is operated up to this elevation Elevations above 10 000 feet 3 048 meters When installed above 10 000 ft 3 048 m a 4 reduction of the burner B T U rating shown on the model serial number plate is required for each 1 000 ft 305 m increase in elevation Gas supply Pressure Testing The dryer must be disconnected from the ga...

Page 25: ...t use duct tape Improper venting can cause moisture and lint to collect indoors which may result in Moisture damage to woodwork furniture paint wallpaper carpets etc Housecleaning problems and health problems Use a heavy metal vent Do not use plastic or metal foil vent Rigid metal vent is recommended to prevent crushing and kinking Flexible metal vent must be fully extended and supported when the ...

Page 26: ...Contact your local dealer to have the dryer converted AlternateInstallationsForCloseClearances Venting systems come in many varieties Se lect the type best for your installation Two close clearance installations are shown Refer to the manufacturer s instructions 1 Dryer 2 Elbow 3 Wall 4 Exhaust hood 5 Clamps 6 Rigid metal or flexible metal vent 7 Vent length necessary to connect elbows 8 Exhaust o...

Page 27: ...sed Type of hood 1 Louvered hood style 2 Box hood style 4 10 2 cm 4 10 2 cm 2 1 The angled hood style shown following is acceptable 4 10 2 cm 2 1 2 6 4 cm Number of 90 turns or elbows Type of vent Box or Louvered hoods Angled hoods 0 64 ft 20 m 36 ft 11 m 58 ft 17 7 m 28 ft 8 5 m 54 ft 16 5 m 31 ft 9 4 m 48 ft 14 6 m 23 ft 7 m 44 ft 13 4 m 27 ft 8 2 m 38 ft 11 6 m 19 ft 5 8 m 35 ft 10 7 m 25 ft 7 ...

Page 28: ... back corners Stand the dryer up Slidethedryeronthecornerpostsuntil itisclosetoitsfinallocation Leaveenough room to connect the exhaust vent or gas line 6 Once connection is made and dryer is in final location remove corner posts and cardboard For Mobile Home Use Gas dryers must be securely fastened to the floor at the time of installation 1 To protect the floor use a large flat piece of cardboard...

Page 29: ...flexible gas connector 2 3 4 1 4 3 2 3 8 dryer pipe 3 8 to 3 8 pipe elbow 3 8 pipe to flare adapter fitting 3 Open the shutoff valve in the supply line The valve is open when the handle is parallel to the gas pipe 4 Test all connections by brushing on an approved noncorrosive leak detection solution Bubbles will show a leak Correct any leak found CONNECT VENT 1 Using a 4 10 2 cm clamp connect vent...

Page 30: ...he hinge to the door 4 Remove the 6 screws to release the outer doorassemblyfromtheinnerdoorassem bly see illustration It is important that you remove only the 6 indicated screws 5 Lift the inner door assembly off of the outer door assembly Unsnap the handle from the outer door assembly move it to the other side and snap in Set the outer door assembly aside 3 Remove the 2 screws that hold the hand...

Page 31: ...rt a screw in the second opening from the top of the hinge opening and partially tighten Hang the door by placing the top hingekeyholeoverthesecondscrewhead and tighten the screw By putting this screw in first the door will hang in place while you insert and tighten the remaining 4 screws 7 Close the door and check that it latches securely 1 Dryer door 2 Dryer 3 Insert this screw first 1 2 3 COMPL...

Page 32: ...n running for 5 minutes open the dryer door and feel for heat 11 Gas Dryers Only If you do not feel heat turn the dryer off and check to see that the gas supply line shutoff valve is open Ifthegassupplylineshutoffvalveisclosed open it then repeat the 5 minute test as previously outlined 12 Electric Dryers Only If you do not feel heat turn the dryer off and check the following Theremaybetwofusesorc...

Page 33: ...lexible gas supply line from the dryer Put a piece of tape over the open ends of the gas line connection fittings 5 Pull the dryer away from the wall so it can be tipped on its back 6 Protect the floor with a large piece of cardboard cut from the pedestal carton Lay the dryer on its back so that the cardboard is under the entire lower back edge 13 33 cm 27 68 6 cm 18 9 16 47 2 cm 23 5 8 60 cm 2 5 ...

Page 34: ...the front of the dryer and install the two remaining hex head sheet metal screws Do not tighten completely Align the sides of the pedestal so that they are even with the sides of the dryer Reach inside the pedestal drawer opening and securely tighten all four pedestal screws Install Screws Dryer Bottom 6 Tip the dryer and pedestal assembly back to an upright position and remove protec tive cardboa...

Page 35: ... tighten the lock nuts on all four feet against the pedestal 11 Pull both drawer slides out and reas semble the drawer to the drawer slides with the two 2 phillips screws you re moved earlier NOTE Use of the two 2 dividers is optional 12 Close the pedestal drawer locknut ...

Page 36: ...2 26 NOTES ...

Page 37: ...information 1 Clean the lint screen before or after each cycle 2 Place the laundry into the dryer and close the door 3 Rotate the dial to select either an Auto matic or Manual Cycle then press the CONTROL ON button The preset set tings and drying time for the cycle chosen will be displayed To use an Automatic Cycle Point the dial to an Automatic Cycle Drying Cycle Selector Status Indicators Contro...

Page 38: ...TROL LOCKED This feature allows you to lock your settings to prevent unintended use of the dryer You can also use this feature to prevent unintended cycle or option changes during dryer opera tion To enable the Control Locked feature when the dryer is running Press and hold the CYCLE END SIGNAL but ton for 3 seconds The control is locked when a single beep is heard and the Control Locked status li...

Page 39: ... damp dry level NOTE The Damp light is not used with Manual cycles Cool Down The Cool Down light glows during the cool down part of the cycle Laundry is cooling down for ease in handling Cycle Complete The Cycle Complete light glows when a drying cycle is finished If the Extra Care feature has been selected the Extra Care feature indicator light will also be on The Cycle Complete light turns off 1...

Page 40: ...ron fabrics such as sport shirts casual business clothes and permanent press Automatic Preset Cycle Settings Estimated Time with Dryness Level medium setting Automatic Cycles Load Type Temp Time Minutes HEAVY DUTY Heavyweight towels High 40 NORMAL Corduroys work clothes Medium 34 CASUAL Permanent press synthetics Medium 36 DELICATE Lingerie blouses washable woolens Low 28 SUPER DELICATE Exercise w...

Page 41: ...m 20 RAPID DRY Small loads High 27 Press the EXTRA CARE feature button to get up to 120 minutes of heat free periodic tumbling at the end of a cycle Stop at any time by pressing the EXTRA CARE feature button or opening the dryer door For the Casual Cycle the Extra Care feature ispresetto On TheotherAutomaticCycles willretaintheExtraCarefeaturesetting For example if you select the Extra Care featur...

Page 42: ...tting for items that require drying without heat such as rubber plastic and heat sensitive fabrics When using Air Only Check to see that coverings are securely stitched Shake and fluff pillows by hand periodically during the cycle Dry item completely Foam rubber pillows are slow to dry NOTE Automatic Cycles are not available when using the Air Only setting Press the CYCLE END SIGNAL to adjust the ...

Page 43: ...w COMPONENT ACCESS Electronic Control Board Drum Light User Interface Drum Roller 1 of 4 Drive Motor Thermal Fuse Thermistor Belt Drum Thermal Cutoff Electric Only High Limit Thermostat NOT SHOWN Door Switch Moisture Sensor Belt Switch Mounted On Drive Motor Bracket Heater Or Gas Burner Coil Assembly Gas Regulator Ignitor High Limit Thermostat Gas Burner Assembly Flame Sensor Burner Funnel ...

Page 44: ...racket catches when you rein stall the top cover Slide Top Cover Back Cover Flange Tab Under Bracket Catch Screws Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Pull the dryer away from the wall far enough to a...

Page 45: ...e the electronic control board from the bracket Squeeze Ends Of Supports To Remove Board 9 Remove the 1 4 hex head screw from the electronic control board 8 Remove the following connectors and wires from the electronic control board 5 wire connector at P1 Red and black wires at relay K1 7 wire connector at P2 Ribbon cables at P3 and P4 ...

Page 46: ...board connectors P3 and P4 6 Remove the two screws from the console bracket P3 P4 Press In On Clips To Release Cables Electronic Control Board Lift Console Bracket From Flange On Both Sides 8 Lift the console straight up until the brack ets are free of the left and right side panel flanges and remove the console Viewed From Back Of Console Side Panel Flange 7 Open the door and pull out on the bott...

Page 47: ...Use your thumb or a screwdriver Console Subpanel Catch 1 of 6 9 Place the console assembly on a padded work surface with the bracket side facing up as shown in step 10 10 Remove the four hex head screws from the console bracket and remove the bracket Console Bracket Screws Console Bracket Touchpad Subassembly ...

Page 48: ...d surface Screwdriver Removal Brown Wire N C White Wire COM Blue Wire N O Door Switch Wire Holder 5 Push the wire holder out of the chassis hole 6 Press a screwdriver blade against the locking arms on each side of the door switch from behind the cutout and push the switch out 7 Disconnect the wires from the door switch terminals Electrical Shock Hazard Disconnect power before servicing Replace all...

Page 49: ... screws from the bottom flange of the toe panel Pull the panel out at the bottom pull down and remove the panel Lint Filter Screen Lint Duct Bracket Screw Lint Duct Screws Toe Panel Toe Panel Screws Continued on the next page Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Therm...

Page 50: ...hree hex head screws from the blower housing and remove it Push To Left Remove Belt From Idler Pulley 7 8 Open End Wrench Ratchet w 1 2 Drive Blower Wheel 1 2 Drive Refer to the photos at the top of the right column for the next two steps d Reach around to the back of the drive motor and attach a 7 8 open end wrench over the hex end of the motor shaft and a ratchet with a 1 2 drive on the blower w...

Page 51: ... switch a Remove the 3 8 hex shoulder washer screw from the idler pulley assembly and remove the assembly h Remove the two hex washer head mounting screws from the drive motor then lift the right side of the motor slightly pull the two tabs on the left side out of the chassis slots and remove the drive motor Top Locking Tab Idler Pulley Assembly 3 8 Hex Shoulder Washer Screw Belt Switch c Disconne...

Page 52: ... wires from the termi nal block see photo in step 5 b Remove the hex head screw from the heater housing and slide the heater out of the duct High Limit Thermostat Thermal Cutoff Heater Area 3 Remove the hex head screw from the heater shield and remove the shield Heater Shield Screw Heater Housing Screw Toe Panel Screws Toe Panel Electrical Shock Hazard Disconnect power before servicing Replace all...

Page 53: ...r the thermal cutoff a Disconnect the wires from the high limit thermostat or the thermal cutoff b Remove the two hex head screws High Limit Thermostat Red White Black Wires Heater Terminal Block Red Red White Wires Thermal Cutoff Red Black Wires ...

Page 54: ... the idler wheel arm to the left then remove the tension and remove the belt from the idler pulley 10 Removethetwobottomfrontpanelscrews Push To Left Remove Belt From Idler Pulley 7 Disconnect the 3 wire moisture sensor con nector from the main harness connector Top Front Panel Screws Bottom Front Panel Screws 8 Disconnect the 3 wire door switch con nector from the electronic control board connect...

Page 55: ... the drum sits on the com ponents inside the cabinet and slide the front panel and rollers away from the drum c Lift the drum and remove it from the unit b Slide the belt off the drum Belt REASSEMBLY NOTE Use the following illus tration as a guide when installing a new belt Keyhole Slot Lift Pull Forward Continued on the next page Idler Pulley Drum Drive Motor Pulley ...

Page 56: ... Partially Removed b Slide the roller off the roller support NOTE There are two rollers on the front panel and two on the rear panel as shown below Front Rollers Rear Rollers Rear Panel inside Front Panel inside DRUM INSTALLATION NOTE Be sure to position the drum with the clip toward the front when you reinstall it Front Install Drum Position Clip Towards Front ...

Page 57: ...rew Bulb Continued on the next page 5 Remove the bulb from the drum light socket 6 Remove the screw from the drum light holder and pull it forward so you can access the wires Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING 7 Disconnect the wire connectors from the light socket t...

Page 58: ...4 16 Squeeze Arms 8 Squeeze the locking arms and remove the socket from the drum light holder ...

Page 59: ...e screws from the outlet grille Outlet Grille Screws Lint Filter Screw Screw Screw Outlet Grille 6 Pull the moisture sensor away from the dryer and disconnect the black and yel low red wires from the moisture sensor strips Yellow Red Wire Black Wire Moisture Sensor Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in...

Page 60: ... panel out at the bottom pull down and remove the panel Toe Panel Toe Panel Screws 4 To remove the burner assembly a Remove the two hex head screws from the burner support bracket and pull the bracket away from the burner assembly Burner Assembly Burner Support Screws Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result...

Page 61: ...c Disconnect the gas line from the burner manifold at the right rear corner of the dryer d Loosen the burner manifold clamp at the inside back of the dryer e Remove the two hex head screws from the burner mounting bracket and pull the burner assembly out of the unit Manifold Clamp Screw Bracket Screws f To remove the ignitor from the burner assembly loosen the 5 16 hex head screw and remove the ig...

Page 62: ...u can access the flame sensor Venturi Screws b Remove the hex head screw from the flame sensor and remove the sensor from the venturi Flame Sensor Screw 6 To remove the high limit thermostat a Remove the venturi see step 5 b Disconnect the two wire connectors from the high limit thermostat c Remove the two hex head screws from the high limit thermostat and remove the thermostat High Limit Thermost...

Page 63: ...ls or wires not pressed into connectors far enough Resistance checks must be made with power cord unplugged from outlet and with wiringharnessorconnectorsdisconnected HEATER Refer to page 4 10 for the procedure for ser vicing the heater 1 Unplug dryer or disconnect power 2 Disconnect one of the wire connectors from the heater terminal block 3 Set the ohmmeter to the R X 1 scale 4 Touch the ohmmete...

Page 64: ...er test lead to the blue motor wire connector and the other test lead to connector pin 3 violet wire The meter should indicate between 2 4 and 3 8 Ω start winding 7 If either resistance is much larger than 4 Ω replace the motor If the resistances at the motor are correct check for a failed belt switch If the belt switch is okay check for an open circuit between the motor and the elec tronic contro...

Page 65: ...r to the valve is turned off A centrifugal switch on the motor also opens the heater circuit Once the thermal fuse has opened it will not reset and must be replaced Check for a failed thermistor Blower Housing Thermal Fuse 91 C 196 F 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wires from the thermal fuse 4 Set the ohmmeter to the R X 1 scale 5 Touch the ohmme...

Page 66: ...re move the exhaust vent and start the dryer 7 Select the desired temperature cycle to be tested and select 20 minutes of Timed Dry heat using the or pushbuttons 8 Hold a glass bulb thermometer capable of reading from 32 C to 82 C 90 F to 180 F in the center of the exhaust outlet Mea sure the exhaust temperatures with the heater on and off The correct exhaust tem peratures for the various settings...

Page 67: ... 3 Set the ohmmeter to the R X 1 scale 4 Touch the ohmmeter test leads to the ther mal cutoff terminals The meter should in dicate continuity 0 Ω If the meter indi cates an open circuit infinite replace both the thermal cutoff and the high limit ther mostat In addition check for a failed heater element or a blocked or improper exhaust system Thermal Cutoff High Limit Thermostat Heater Terminals WA...

Page 68: ...e black ohmmeter test lead to the white wire pin in the connector and leave it there for the remaining tests 7 Touch the red ohmmeter test lead to the brown wire pin in the connector The meter should indicate an open circuit infinite 8 Touch the red ohmmeter test lead to the blue wire pin in the connector The meter should indicate a closed circuit 0 ohms 9 Open the dryer door 10 Touch the red ohmm...

Page 69: ...s Pins 1 2 1300 to 1400 Ω Pins 1 3 500 to 600 Ω Pins 4 5 1200 to 1300 Ω WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock 1 2 3 4 5 BURNER IGNITOR Refer to page 4 18 for the procedure for ser vicing the gas burner assembly 1 Unplug dryer or disconnect power 2 Turn off gas supply t...

Page 70: ...d Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock HIGH LIMIT THERMOSTAT Refer to pages 4 10 or 4 18 for the procedure for servicing the high limit thermostat 1 Unplug dryer or disconnect power 2 Turn off gas supply to dryer 3 Disconnect the wire connectors from the high limit thermostat terminals 4 Set the ohm...

Page 71: ... staticbag observeabove instructions DIAGNOSTIC GUIDE Before servicing check the following Make sure there is power at the wall outlet Hasahouseholdfuseblownorcircuitbreaker tripped Time delay fuse Is dryer vent properly installed and clear of lint or obstructions All tests checks should be made with a VOM or DVM having a sensitivity of 20 000 ohms per volt DC or greater Checkallconnectionsbeforer...

Page 72: ...de plugged in and all indicators off 2 Pressthefollowingbuttonsequencewithin 5 seconds of power up more time less time more time less time 3 If this test mode has been entered suc cessfully all indicators on the console are illuminated with 88 showing in the Esti mated Time Remaining 2 digit display If the entry into the diagnostic mode was un successful take the following actions for spe cific in...

Page 73: ...oor firmly should cause a beep tone and the display to go blank or indicate 88 Start button controls these LEDs Control On button controls this LED Each button controls all LEDs above button Cycle selector controls LED where pointing Turns off all LEDs and exits diagnostic mode This button controls the left digit This button controls the right digit Controls Status LEDs and turns on dryer Diagnost...

Page 74: ... NOT ACCEPT SELECTIONS Console electronics and housing See TEST 5 WILL NOT HEAT 1 Heater See TEST 3 2 Check harness connections 3 Check installation HEATS IN AIR CYCLE Thermistor See TEST 3a SHUTS OFF BEFORE CLOTHES ARE DRY Moisture Sensor See TEST 4 TROUBLESHOOTING TESTS NOTE These checks are done with the dryer unplugged or disconnected from power TEST 1 SUPPLY CONNECTIONS This test assumes that...

Page 75: ...y and the me chanical connections of the wire are secure replace the main wire har ness f If the dryer still does not operate re place the electronic control board c With an ohmmeter check for continuity between the neutral N terminal of the plug and P1 2 white wire on the elec tronic control board If there is continuity go to step d If there is no continuity disconnect the white wire of the harne...

Page 76: ...s connection Thermal fuse electric dryers only Belt belt switch Drive motor Door switch Electronic control board 1 Unplug dryer or disconnect power 2 Access the electronic control board and measure the resistance across P1 3 and P1 4 If resistance across P1 3 and P1 4 is in the range of 1 to 6 ohms replace the electronic control board Otherwise go to step 3 3 Check the wiring and components in the...

Page 77: ...components making up the heating circuit The following items are part of this system Harness connection Heater relay Thermal fuse gas dryer only Thermal cutoff electric dryer only High limit thermostat Gas burner assembly gas dryer only Heat element assembly electric dryer only Centrifugal switch Thermistor Electronic control board Console electronics housing Gas supply gas dryer only Dryer does n...

Page 78: ...ither shorted or open Unplug dryer or disconnect power Check the wire connections at the elec tronic control board and thermistor If the wire connections are good re move the two wires from the thermistor and replace the thermistor Plug in dryer or reconnect power Thermal Cut Off High Limit Thermostat Thermal Fuse Heater Element Thermistor 4 Electric Dryers Only a Connect the ohmmeter test probes ...

Page 79: ...panel 3 Use an ohmmeter to determine if a gas valve coil has failed Remove harness plugs Measure resistance across termi nals Readingsshouldmatchthoseshown in the chart below If the readings are not as listed replace the gas valve coil IMPORTANT Be sure all harness wires are looped back through the strain relief after checking or replacing coils THERMISTOR RESISTANCE TEMP C F RES k Ω TEMP C F RES ...

Page 80: ...y across the thermal cutoff If the ohmmeter indicates an open cir cuit replace the failed thermal cutoff and high limit thermostat In addition check for failed heat element or blocked or improper exhaust system TEST 4 MOISTURE SENSOR TEST NOTE This test is performed when an auto matic cycle stops too soon or runs much longer than expected The test is started with the dryer completely assembled The...

Page 81: ... electronic control board See Checking The Button Functions on page 6 12 8 Measure the resistance across the pins of the mating connector If a small resistance is measured replace this harness 9 Measure the resistance across each of the outermost contacts and the center pin ground If a resistance less than infinity is mea sured replace the wire harness and moisture sensor 10 If moisture sensor dia...

Page 82: ...rd The illustration below shows the connector locations Using an ohmmeter touch the meter test leads to the ribbon cable connector pin locations in dicated in the table Press the associated but ton and measure resistance NOTE The meter must be connected with the proper polarity For most analog meters the connection polarity is opposite that of digital meters If using a digital meter the resistance...

Page 83: ...ndi cated in the chart When using an analog meter touch the ohmmeter test lead to P1 14 and leave it there during the tests Touch the other test lead to the test points indi cated in the chart TEST 6 DOOR SWITCH TEST Go into the Diagnostic Test mode on page 6 2 The door switch function is verified with a beep each time the door is opened and closed and an alpha numeric code appears in the display ...

Page 84: ...6 14 NOTES ...

Page 85: ...SENSOR MOVS G Y P1 1 Y R BK R W BK W 7 8 11 8 BU W 2 4 3 8 2 4 3 6 ELECTRONIC GAS DRYER FS2 FS1 VALVE NO 1 IG IGR IGNITOR 50 500 HOLD ASSIST MAIN 22 000 BTU HR VALVE NO 2 4 1 3 2 5 FLAME SENSOR 4M 5M 6M DL NC 3M 3V 1V HS1 91 C 196 F 96 C 205 F HS2 TF1 TF2 TEMP L1 HEATER RTN HEATER V 10k 3 P3 P4 P1 3 P2 5 P2 4 P1 4 P1 5 HEATER RELAY P1 2 P2 3 N O 0 250 TERMINAL COM 0 250 TERMINAL N C P2 6 P2 7 P2 1...

Page 86: ...7 2 NOTES ...

Page 87: ...RIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 FOR TECHNICAL INFORMATION AND SERVICE POINTERS www servicematters com IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR WHIRLPOOL P...

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