KISANKRAFT KK-TH-JP600 Operation Manual Download Page 11

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KisanKraft

Tea-Leaf Harvester

KK-TH-JP600



: www.kisankraft.com



: [email protected]



: +91.80. 22178200

Page 11 of 32

INSUFFICIENT POWER:

Symptom

Cause

Remedy

Good Compression
but failure to burn

Air goes into the seam of the fuel
pump

Reinforcing

Air goes into the carburetor

Changing the seal or
reinforcing

Water mixed with the fuel

Use good fuel

Burnt smell in the piston

Clean all components
carefully

Surround some carbon

Decompounding

and

clearing

Overheated

Low density of the fuel

Adjust the carburetor

Dusts on the fan guard and the
cylinder fin

Cleaning

Having

the

tendency
to produce noise

The quality of the fuel is not so good

Change to a better fuel

Carbon in the fuel room

Clearing

Others

The air - Cleaner is blocked

Clean the block.

Overload

Limit the load.

STOPPING DURING OPERATION

Symptom

Cause

Remedy

Stop

abruptly

during operation

Piston sintering

Use a file to clean the piston
and

the

casing.

The

damaged ring should be
changed.

Short circuit of the electrode due
to the carbon

Cleaning

Problems of the inner part of the
magneto electric coil.

Dismantle and inspect it

Sparking cap jumps out

Embed it as before

Stop

with

running
spend descend

Lack of fuel

Fill the fuel

Blocking in the inner part of the
carburetor

Inspection and clearing

Water mixed with the fuel

Empty it and refill the fuel

DIFFICULTY IN STOPPING:

Symptom

Cause

Remedy

Itself of gasoline
engine

Overheat of casing and piston,
spontaneous combustion

Clearing carbon of casing
and piston

Others

Heating top of spark plug

Clearing electrode

Dropping connecting wire

adjusting gap 0.5-0.6 mm

Summary of Contents for KK-TH-JP600

Page 1: ...rial and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its manufactu...

Page 2: ...warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty ...

Page 3: ...on Manual KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubaneswar Coimbatore Ernakulam Guwahati Patna Hinudpur Hubli Hyderabad Jaipur Karnal Kolkata Lucknow Nagpur Pune Raipur Shimla ...

Page 4: ...om 91 80 22178200 Page 4 of 32 CONTENTS BEFORE GETTING STARTED 7 SAFETY INSTRUCTIONS 7 ASSEMBLY INSTRUCTIONS 7 OPERATING INSTRUCTIONS 7 MAINTENANCE AND ADJUSTMENT 9 TROUBLESHOOTING 10 TECHNICAL SPECIFICATIONS 12 BODY PARTS DIAGRAM 13 BODY PARTS LIST 14 MITSUBISHI ENGINE MANUAL 15 ...

Page 5: ...erial and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its manufact...

Page 6: ... warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warranty...

Page 7: ...fire or smoke Don t store the fuel at places liable to catch fire Don t smoke when starting the engine or refilling the fuel Stop the engine when refilling the fuel in case of accidental turning over of the machine or spattering fuel into machine body Please wipe out the fuel on the machine body with dry cloth ASSEMBLY INSTRUCTIONS 1 Pull the flexible pin on the power take off point Insert the fle...

Page 8: ...e and 2 stroke purpose machine oil The mixing ratio should be correct During the first 20 hours the ratio between volume of 90 ordinary gasoline and a volume of 2 stroke purpose machine oil should be 20 1 and then it can be changed to 25 1 2 The gasoline engine can t stop suddenly The speed should be adjusted to 2300 2700 rotations min 3 After every one hour of operation the blades should be oiled...

Page 9: ...ecome loose which can change the normal space about 0 05mm so please pay regular attention to their working condition 3 Inspect the firmness of the screws and the space between the blades Improper spacing may reduce the working ability of the machine Too much space may lead to breakage of the blades It not only reduces the quality of the tea but also roughens the surface of the tea tree Too small ...

Page 10: ...es back to the oil tank At last empty the fuel in the oil tank 13 Take off the spark plug and drop the oil into the hole Pull the starter so that the oil covers the inner well Put the spark plug back 14 Clean the outside parts blades and blade edges of the machine Put it in a dry room NOTE Necessary repairs must be done by the authorized dealer TROUBLESHOOTING STARTING PROBLEMS Symptom Category Ca...

Page 11: ...learing Others The air Cleaner is blocked Clean the block Overload Limit the load STOPPING DURING OPERATION Symptom Cause Remedy Stop abruptly during operation Piston sintering Use a file to clean the piston and the casing The damaged ring should be changed Short circuit of the electrode due to the carbon Cleaning Problems of the inner part of the magneto electric coil Dismantle and inspect it Spa...

Page 12: ...PECIFICATIONS Product Code TH 525 TH JP600 powerd by MITSUBISHI HP 1 hp CC 26 cc Engine Type 2 Stroke RPM Out Put Pressure 6000 Engine RPM Fuel Used Petrol Fuel Tank Capacity 750 ml Oil Mixing 40ml 2T oil per 1 litre of Petrol Weight of the Machine 10 kg Consumption Out Put Capacity 2 litre hour Engine 400 kg hour Output ...

Page 13: ...KisanKraft Tea Leaf Harvester KK TH JP600 www kisankraft com info kisankraft com 91 80 22178200 Page 13 of 32 BODY PARTS DIAGRAM ...

Page 14: ...lade lower 13 Hexagonal bolt 55 Blade edge press piece 15 Connecting lever 56 Air feed duct 16 Cam 57 Fixing ring of air feed duct 17 Large Gear 58 Self tapping screw 18 Gear Aziz 59 Round head screw M4 x 12 21 Bearing 65 Base plate lower 22 Roundhead screw 66 Rack 23 Plastics bush 67 Rack blanket 24 Segment bevel gear 1 68 Stop nut 25 Segment bevel gear 2 70 Bag hook 26 Driving spindle 71 Bag hoo...

Page 15: ...necessary to operate the engine properly Before starting the engine read the manual and understand the proper method of use Improper use of the engine could result in accident or injury Use the engine after reading and understanding also the manual of equipment driven by the engine Keep the manuals at a safe place where you can consult whenever you may need it ...

Page 16: ...ration or immediately after the operation when the engine is still hot Wait for more than 2 minutes after terminating the operation before refilling the fuel Do not operate the engine when gasoline has spilled smell of gasoline is felt or there is a risk of explosion Do not adjust the engine speed setting unnecessarily Do not check sparks while the ignition plug is removed Do not operate the engin...

Page 17: ... over Make sure to use only the genuine parts supplied from the Mitsubishi Meiki Engine Use of parts other than the genuine parts could cause trouble to engine or premature abrasion NOTE Important safety items quoted in this manual do not necessarily cover all situations or conditions that could occur Although sufficient cares have been taken to assure the safety of the engine operators or service...

Page 18: ...uch as the starting error insufficient output etc Make sure to clean spilled fuel It could foul clothes or cause fire Do not use 4 cycle engine oil It could cause fouled plug bound piston ring clogged muffler or others CAUTION Take care of fire when handling gasoline There is a risk of explosion ADJUSTMENT OF THROTTLE WIRE Adjust the play on the throttle wire at 0 5 1 0 mm LARGER PLAY It could cau...

Page 19: ...KisanKraft MITSUBISHI ENGINE www kisankraft com info kisankraft com 91 80 22178200 Page 19 of 32 INSPECTION OF RESPECTIVE SECTIONS Make sure to inspect these sections before operating the engine ...

Page 20: ...than 10 times Pressing the priming button is necessary to prime the fuel to facilitate the start up Since any excess amount of primed fuel returns to the tank there is no problem of over priming Prime the fuel rather more than sufficiently to avoid starting trouble 4 Turn the choke lever to the fully closed position at the Mark When sufficient fuel is retained and the engine is warm set the choke ...

Page 21: ...position 3 Push the priming button repeatedly with finger till it hits the top More than 10 times Pressing the priming button is necessary to prime the fuel to facilitate the start up Since any excess amount of primed fuel returns to the tank there is no problem of over priming Prime the fuel rather more than sufficiently to avoid starting trouble 4 Turn down the starter lever of carburetor to set...

Page 22: ...erate the engine when any flammable material gasoline volatile chemicals or others is present around it Driven equipment may start simultaneously with the start of engine Carefully read the instruction manual of the equipment and start the engine carefully When a class FC oil is used a larger resistance may be felt when pulling the recoil starter grip under low temperature condition or at the init...

Page 23: ...tops completely Replenish the fuel before using up completely It will make easier at the next starting When there is no subsequent work drain the fuel from the fuel tank and restart the engine to use up the fuel remaining in the carburetor CAUTION Place the engine at a horizontal position when the driven equipment is not used at the rest time or others in summer season If the tank is tilted as muc...

Page 24: ...inspect the engine in accordance with the Inspection before starting the engine Do not operate the engine at the indoor or a place with poor ventilation Exhaust gas contains odorless and harmful carbon monoxide Do not insert in or approach hands or foot at the moving or rotating sections Stop the engine immediately if it has been discovered any leakage of fuel or gas from the carburetor muffler fu...

Page 25: ...Consult your dealer when adjustment is necessary 1 Use the slow speed adjusting screw to adjust the slow speed revolutions Right turns Increase the revolution speed Left turns Slow down the revolution speed Increasing the slow revolution excessively causes the driven equipment unable to stop even if the throttle lever is returned The revolution speed should not be increased excessively Slow Speed ...

Page 26: ...tment for the carburetor is completed at the optimum condition before shipping from the factory When it is necessary to adjust consult your dealer Do not decrease the thickness of fuel too much It could result in the seizure trouble of engine INSPECTION AND SERVICE Table of regular inspections Time Item Before Each Operation At Every 50 hours At Every 100 hours 2 Years Inspection and retightening ...

Page 27: ...Clean thoroughly around the muffler Clean the cooling fins and the cooling air inlet Inspect and retighten bolts and nuts Inspect the fuel leakage INSPECTION AND SERVICE AT EVERY 50 HOUR Cleaning and adjustment of ignition plug After removing carbon accumulated on the electrodes and the insulator adjust the clearance between the electrodes at 0 6 0 7 mm When mounting the plug cap push it in secure...

Page 28: ...tank and start to run the engine till it is stopped due to use up of fuel 2 Wash the inside of fuel tank and fuel filter with white kerosene Use of fire is strictly prohibited 3 Removing the ignition plug inject a small quantity of new engine oil through the plughole After idling slowly for few revolutions operating the recoil starter install the ignition plug Pull the recoil starter again and sto...

Page 29: ...escopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Accessories BatterySprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Sta...

Page 30: ...raft www kisankraft com info kisankraft com 91 80 22178200 Page 30 of 32 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certification ...

Page 31: ...terial and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or its manufac...

Page 32: ...y warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The warrant...

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