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c. Quickly draw out the buffer start handle by two hands.

While operating (or after the start), don't let the handle fly out of your hand to 

avoid that it smashes onto the diesel engine. Slowly and lightly let the handle 

return its position to avoid damaging the starter.

When the diesel engine is running, never draw out the 

start handle otherwise it will damage the diesel 

engine.

d. In the cold days, when it is difficult to start the 

diesel engine, unplug the rubber cock on the 

rocker arm of the  diesel engine and fill in 2ml 

machinery oil.

Plug the rubber cock before the start.

The rubber cock should be plugged except filling 

in the oil. Otherwise the rain, water, dust and 

other dirt may enter into the diesel engine to 

cause the fast wearing of the inside components. 

This will result in serious problem.

3.4.2  Electric start

3.4.2.1 Start (the preparation for this start is the 

same as the hand start.)

(1) Insert the electric door key and make it in  

OFF  position.

(2) Set the speed handle of the diesel engine in  

run  position.

(3)Turn the start switch to  start  position 

clockwise.

(4) After the diesel engine starts, your hand should relieve the switch handle. Let 

the switch restore to  ON  position automatically.

(5)If the diesel engine doesn't start after 10 seconds, please wait for anther 15 

seconds and make the start again.If the start motor rotates for a long time and the 

voltage of the battery will go down to cause the start motor running hysteresis.

When the diesel engine is in operation always leave the start key in  ON  position.

CAUTION

Speed Hande

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(1) Avoid the overload.

During the trial run stage, it is necessary to avoid the large load. It uses only 

75%of the rated load.

(2) Change the machinery oil of the engine according to the stipulation.

At the beginning of the use, change the oil once each 20-hours or once a month.

After this, change the oil once each 3-months or once for each 100-hours.

3.4 Starting the Welder and Generator Set

3.4.1. Recoil start (manual start)

Start the engine according to the following 

procedures:

(1) Switch on the fuel oil switch (in  ON  

position).

(2) Set the speed handle of the engine at  

run  position.

(3) Draw out the buffer start handle.

a. Draw out the handle till you feel your hand 

has the resistance force. Then relieve it and 

let it restore to the initial position.

b. Press down the pressure reduction handle 

(when the buffer starter is drawn, it will 

automatically be restored.).

Fuel Switch

Speed Handle

Decompression Lever

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Summary of Contents for KDE180EW

Page 1: ...AIR COOLED DIESEL WELDER AND GENERATOR SET KDE180XW KDE180EW KDE180TW...

Page 2: ......

Page 3: ...erator Set 3 6 How to operate the Welder and Generator Set 3 7 Loading 3 8 Breaking the Welder and Generator Set 3 9 KDE180 Set 4 Maintenance of the Welder and Generator Set 4 1 Regular Maintenance 4...

Page 4: ...tion oil Start battery Combustion oil tank volume L Low oil pressure stop protection system Cylinder diameter Stroke mm Continuous operation for 10 hours Three phase IGBT PWM Transmission shaft rigid...

Page 5: ...sy Capacitor Welding output terminal post assembly No Parts No Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 QF1 V HL X1 X2 SA DT FU1 Z1 Z2 W1 W2 W3 W4 W5...

Page 6: ...sonal accidents and the equipment damages may be caused 3 1 1 Fire prevention The combustion oil used in the diesel engine is light diesel oil The gasoline kerosene and other oils should not be used U...

Page 7: ...tion NOTE Potentiometer Electric Lock Wiring Terminal AC Output Receptacle Grounding Terminal Automatic Air Switch Fuse 8 a b 3 2 Preparation before the Start 3 2 1 Select and treat with combustion oi...

Page 8: ...t About one month or 20 hours Interval of 3 months or 100 hours Time for changing the oil Top Limit Lower Limit Although there are the low oil pressure alarm system the stop device At the time of star...

Page 9: ...ion pump and the oil transmission pipe so as to discharge the air in the fuel oil until there is no air bubbles to be appeared Then fasten the connecting nut again Potentiometer Electric Lock DC Outpu...

Page 10: ...relieve the switch handle Let the switch restore to ON position automatically 5 If the diesel engine doesn t start after 10 seconds please wait for anther 15 seconds and make the start again If the st...

Page 11: ...ark add some distilled water to make that the liquid level goes up to a higher mark If the electrolyte in the battery is too less the diesel engine will not start Because the electric power is insuffi...

Page 12: ...op immediately It is necessary to check the oil height and add some oil 3 Do not unfasten the adjustment bolt used for adjusting the speed limit of the diesel engine or do not unfasten the high pressu...

Page 13: ...the switching board By adjusting to a suitable position the welding can be carried out If a smaller current is needed it is possible to reduce the not be used for a long time The position for the rate...

Page 14: ...used only for the welding separately the welding cable should be removed or protected When the set is used only for the welding separately the air switch should be turned off or the power supply plug...

Page 15: ...justvalveclearanceforintakeandexhaustvalves Check commutator brush and slip ring Every year or 1000 Hrs Daily check First month of 20 Hrs Every 3 months or 100 Hrs Every 6 month or 500 Hrs 1st time 2n...

Page 16: ...ator clock whether they are in good condition If spark occurs they have to be adjusted properly Every 3 months or 100 hours Clean time monthly Battery fluid check 4 1 1 Changing engine oil Every 100Hr...

Page 17: ...f you have any question or problem when you meet in your operation please contact with our company or our dealer and tell the following information 1 The type of diesel generator sets the No and type...

Page 18: ...the cable will be burnt If the cable is long and thin the input voltage of the electric appliance will be not enough causing that the generator doesn t start In the following formula you can calculate...

Page 19: ...t is C 0 03 When the relative humidity is 100 the modified coefficient is C 0 04 Counting example When the rated power of generator is P 5KW altitude is 1000m ambient N temperature is 35 relative humi...

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