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6.1 List for Tools, Accessories and Fittings with the Machine

6.2 Technical documentation

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2

3

4

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1

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1

1

2

3

4

5

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6. 

Appendixes

Remarks

No.

Name

Unit

Quantity

Remarks

No.

Name

Unit

Quantity

Diesel welder and generator set 

Tool bag

Plastics housing Piece

Power supply socket

Set

Piece

Set

Piece

Operation manual for the diesel welder and generator set

Operation manual for the diesel engine

Component diagram of the diesel engine

Certificate of quality

Packing list

Copy

Copy

Sheet

Sheet

Sheet

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The choice of the electric cable depends on the allowable current of the cable 

and the distance between the load and the generator. And the cable section 

should be big enough.

If the current in the cable is bigger than the allowable current, it will become over 

hot and the cable will be burnt. If the cable is long and thin, the input voltage of 

the electric appliance will be not  enough, causing that the generator doesn't start.

In the following formula, you can calculate the value of the potential "e".

The relations among of the allowable current, and length, section of the Insulating 

cable (single core, multi-core) are as follow:

(Presume that the use voltage is 220V and the potential is below 10V.

2

The application of the single-core insulating cable            

section mm

2

The application of the multi-core insulating cable             

section mm

6.3 The choice of the electric cable

Potential (v)

=        

                      

Current (A)

  3

Length

Section area

1

58

50A

100A

200A

300A

Current

L e n g t h
beneath

75m

125

200

150

50m

100m

8

22

60

100

14

30

60

100

38

60

125

200

22

38

60

100

22

50

80

125

30

50

100

150

50A

100A

200A

300A

Current

75m

125

200

150

50m

100m

14

38

38

2

60

2

14

38

38

2

60

2

22

38

38

2

60

2

22

50

50

2

60

2

30

50

50

2

80

2

38

60

50

2

100

2

L e n g t h
beneath

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Summary of Contents for KDE180EW

Page 1: ...AIR COOLED DIESEL WELDER AND GENERATOR SET KDE180XW KDE180EW KDE180TW...

Page 2: ......

Page 3: ...erator Set 3 6 How to operate the Welder and Generator Set 3 7 Loading 3 8 Breaking the Welder and Generator Set 3 9 KDE180 Set 4 Maintenance of the Welder and Generator Set 4 1 Regular Maintenance 4...

Page 4: ...tion oil Start battery Combustion oil tank volume L Low oil pressure stop protection system Cylinder diameter Stroke mm Continuous operation for 10 hours Three phase IGBT PWM Transmission shaft rigid...

Page 5: ...sy Capacitor Welding output terminal post assembly No Parts No Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 QF1 V HL X1 X2 SA DT FU1 Z1 Z2 W1 W2 W3 W4 W5...

Page 6: ...sonal accidents and the equipment damages may be caused 3 1 1 Fire prevention The combustion oil used in the diesel engine is light diesel oil The gasoline kerosene and other oils should not be used U...

Page 7: ...tion NOTE Potentiometer Electric Lock Wiring Terminal AC Output Receptacle Grounding Terminal Automatic Air Switch Fuse 8 a b 3 2 Preparation before the Start 3 2 1 Select and treat with combustion oi...

Page 8: ...t About one month or 20 hours Interval of 3 months or 100 hours Time for changing the oil Top Limit Lower Limit Although there are the low oil pressure alarm system the stop device At the time of star...

Page 9: ...ion pump and the oil transmission pipe so as to discharge the air in the fuel oil until there is no air bubbles to be appeared Then fasten the connecting nut again Potentiometer Electric Lock DC Outpu...

Page 10: ...relieve the switch handle Let the switch restore to ON position automatically 5 If the diesel engine doesn t start after 10 seconds please wait for anther 15 seconds and make the start again If the st...

Page 11: ...ark add some distilled water to make that the liquid level goes up to a higher mark If the electrolyte in the battery is too less the diesel engine will not start Because the electric power is insuffi...

Page 12: ...op immediately It is necessary to check the oil height and add some oil 3 Do not unfasten the adjustment bolt used for adjusting the speed limit of the diesel engine or do not unfasten the high pressu...

Page 13: ...the switching board By adjusting to a suitable position the welding can be carried out If a smaller current is needed it is possible to reduce the not be used for a long time The position for the rate...

Page 14: ...used only for the welding separately the welding cable should be removed or protected When the set is used only for the welding separately the air switch should be turned off or the power supply plug...

Page 15: ...justvalveclearanceforintakeandexhaustvalves Check commutator brush and slip ring Every year or 1000 Hrs Daily check First month of 20 Hrs Every 3 months or 100 Hrs Every 6 month or 500 Hrs 1st time 2n...

Page 16: ...ator clock whether they are in good condition If spark occurs they have to be adjusted properly Every 3 months or 100 hours Clean time monthly Battery fluid check 4 1 1 Changing engine oil Every 100Hr...

Page 17: ...f you have any question or problem when you meet in your operation please contact with our company or our dealer and tell the following information 1 The type of diesel generator sets the No and type...

Page 18: ...the cable will be burnt If the cable is long and thin the input voltage of the electric appliance will be not enough causing that the generator doesn t start In the following formula you can calculate...

Page 19: ...t is C 0 03 When the relative humidity is 100 the modified coefficient is C 0 04 Counting example When the rated power of generator is P 5KW altitude is 1000m ambient N temperature is 35 relative humi...

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