background image

2.4.3 KDE180TW

 type electric wiring diagram

Current Sampling

Sampling
Winding

Black

Yellow/Green

Lo

w

 O

il 

P

re

ss

ure

 S

w

itc

h

W

e

ld

in

g

 o

u

tp

u

t

Start
Relay

Start
Motor

Absorb Plate

Red/Black  Blue/Black  White/Black

C

ha

rg

e A

dju

sto

r

Red        Blue

Plastic

Sheath

Plastic Sheath

Protector

IGBTControl Black and its Assy

Lo

w

 O

il 

Pre

ss

ure

Sw

itc

h

Plastic Sheath

Driving

Plate

-6-

N

o

.

Pa

rts

 N

o.

D

e

s

c

ri

p

ti

o

n

Q

ty

.

1

2

3

4

5

6

7

8

9

1

0

1

1

1

2

1

3

1

4

1

5

1

6

1

7

1

8

1

9

2

0

2

1

2

2

2

3

2

4

2

5

2

6

2

7

2

8

Q

F

1

V

H

L

X

1

  

X

2

S

A

Y

V

F

U

1

Z

1

Z

2

W

1

W

2

W

3

W

4

W

5

W

6

W

7

A

V

R

R

p

S

W

L

p

L

1

C

G

B

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

Br

ea

ke

r

Vo

ltm

et

er

 (0

-3

00

V)

O

pe

ra

tin

in

di

ca

to

r l

ig

ht

 (g

re

en

)

R

ec

ep

ta

cl

e

Ig

ni

tio

sw

itc

h

Pr

in

t c

irc

ui

t b

oa

rd

 a

ss

em

bl

y

St

op

 e

le

ct

ro

m

ag

ne

t v

al

ve

Fu

se

(

6

30

)

R

ec

tif

ie

r b

rid

ge

R

ec

tif

ie

r b

rid

ge

G

en

er

at

in

an

sa

m

pl

in

w

in

di

ng

Ex

ci

ta

tio

w

in

di

ng

Vi

ce

 w

in

di

ng

Fl

yw

he

el

 g

en

er

at

or

 w

in

di

ng

12

w

in

di

ng

W

el

di

ng

 w

in

di

ng

C

on

tro

l w

in

di

ng

Au

to

m

at

ic

 v

ol

ta

ge

 re

gu

la

to

r

Po

te

nt

io

m

et

er

 (p

ar

en

th

es

is

 k

no

b)

W

el

di

ng

 c

ur

re

nt

 s

el

ec

t s

w

itc

h

Sh

un

t

Pl

ai

w

av

re

ac

to

r

IG

BT

IG

BT

 c

on

tro

l b

la

ck

 a

nd

 it

as

sy

C

ap

ac

ito

r

W

el

di

ng

 o

ut

pu

t t

er

m

in

al

 p

os

t a

ss

em

bl

y

Ba

tte

ry

C

ha

rg

ad

ju

st

or

3. 

 Use for Welder and Generator Set

3.1 Use Essentials and Cautions

In order to ensure that you safely operate the welder and generator set, be sure 

that you read and understand the operation manual. Especially the attention 

should be paid to the use main points listed below. Otherwise the personal 

accidents and the equipment damages may be caused.

3.1.1 Fire prevention. The combustion oil used in the diesel engine is light 

diesel oil. The gasoline, kerosene and other oils should not be used.

Use a clean cloth to wipe off the overflowed oil. The gasoline, kerosene, match 

and other inflammable and explosive matters should not be put near the set 

because the temperature for the place around the exhaust noise suppressor is 

very high while the diesel engine is running.

For the purpose to prevent the fire and to supply the sufficient ventilation 

condition, during the operation, at least 1.5m distance between the set and the 

building and other equipment should be kept.

Operating the welder and generator set should be carried out on a smooth floor. If 

the set is oblique, the oil will overflow.

3.1.2  Prevent the suction of the exhausted gas

The exhausted gas includes the poison carbon monoxide. At the places with poor 

ventilation, the welder and generator set should not be used. If it is necessary to 

operate the set indoors, the suitable ventilation condition should be supplied to 

prevent the personnel and livestock from the affection.

3.1.3

 Prevent the burn. When the diesel engine is running and is hot, it is not 

allowed to touch the noise suppressor and its housing.

3.1.4

 Electric shock and short-circuit. In order to avoid the electric shock or the 

short-circuit, when the welder and generator set is wet or when your hand is wet, 

contacting the welder and generator set is not allowed. This welder and generator 

set is not waterproof so that it should not be used at places in rain, snow and 

water mist.

-7-

Summary of Contents for KDE180EW

Page 1: ...AIR COOLED DIESEL WELDER AND GENERATOR SET KDE180XW KDE180EW KDE180TW...

Page 2: ......

Page 3: ...erator Set 3 6 How to operate the Welder and Generator Set 3 7 Loading 3 8 Breaking the Welder and Generator Set 3 9 KDE180 Set 4 Maintenance of the Welder and Generator Set 4 1 Regular Maintenance 4...

Page 4: ...tion oil Start battery Combustion oil tank volume L Low oil pressure stop protection system Cylinder diameter Stroke mm Continuous operation for 10 hours Three phase IGBT PWM Transmission shaft rigid...

Page 5: ...sy Capacitor Welding output terminal post assembly No Parts No Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 QF1 V HL X1 X2 SA DT FU1 Z1 Z2 W1 W2 W3 W4 W5...

Page 6: ...sonal accidents and the equipment damages may be caused 3 1 1 Fire prevention The combustion oil used in the diesel engine is light diesel oil The gasoline kerosene and other oils should not be used U...

Page 7: ...tion NOTE Potentiometer Electric Lock Wiring Terminal AC Output Receptacle Grounding Terminal Automatic Air Switch Fuse 8 a b 3 2 Preparation before the Start 3 2 1 Select and treat with combustion oi...

Page 8: ...t About one month or 20 hours Interval of 3 months or 100 hours Time for changing the oil Top Limit Lower Limit Although there are the low oil pressure alarm system the stop device At the time of star...

Page 9: ...ion pump and the oil transmission pipe so as to discharge the air in the fuel oil until there is no air bubbles to be appeared Then fasten the connecting nut again Potentiometer Electric Lock DC Outpu...

Page 10: ...relieve the switch handle Let the switch restore to ON position automatically 5 If the diesel engine doesn t start after 10 seconds please wait for anther 15 seconds and make the start again If the st...

Page 11: ...ark add some distilled water to make that the liquid level goes up to a higher mark If the electrolyte in the battery is too less the diesel engine will not start Because the electric power is insuffi...

Page 12: ...op immediately It is necessary to check the oil height and add some oil 3 Do not unfasten the adjustment bolt used for adjusting the speed limit of the diesel engine or do not unfasten the high pressu...

Page 13: ...the switching board By adjusting to a suitable position the welding can be carried out If a smaller current is needed it is possible to reduce the not be used for a long time The position for the rate...

Page 14: ...used only for the welding separately the welding cable should be removed or protected When the set is used only for the welding separately the air switch should be turned off or the power supply plug...

Page 15: ...justvalveclearanceforintakeandexhaustvalves Check commutator brush and slip ring Every year or 1000 Hrs Daily check First month of 20 Hrs Every 3 months or 100 Hrs Every 6 month or 500 Hrs 1st time 2n...

Page 16: ...ator clock whether they are in good condition If spark occurs they have to be adjusted properly Every 3 months or 100 hours Clean time monthly Battery fluid check 4 1 1 Changing engine oil Every 100Hr...

Page 17: ...f you have any question or problem when you meet in your operation please contact with our company or our dealer and tell the following information 1 The type of diesel generator sets the No and type...

Page 18: ...the cable will be burnt If the cable is long and thin the input voltage of the electric appliance will be not enough causing that the generator doesn t start In the following formula you can calculate...

Page 19: ...t is C 0 03 When the relative humidity is 100 the modified coefficient is C 0 04 Counting example When the rated power of generator is P 5KW altitude is 1000m ambient N temperature is 35 relative humi...

Reviews: