Kingsman Fireplaces marquis MQZCVRB60LPE2 Installation Instructions Manual Download Page 33

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ZCVRB60

Component Locations

Millivolt and Proflame 1 Units:

Proflame 2 Units:

Proflame 2 Box

Z46FK2 FAN

IPI Module

Fan Control Module

Battery Backup or

Remote Receiver

Valve

ULK64

Transformer

Junction Box

Location

(All Models)

Battery Backup

Valve

LED Module

UHS Box

Battery Backup

Remote Pairing

Button

Proflame 2

Module

Summary of Contents for marquis MQZCVRB60LPE2

Page 1: ...2V3 Ph 204 632 1962 Printed in Canada November 1 2021 Part 60ZCV MAN17 This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibi...

Page 2: ...Style 1 Opening With No Grill 20 21 Vented Chase Style 2 Opening With Grill 22 23 Vented Chase Style 2 Opening With Grill Kingsman VL60EG 24 VL60EG Grill Installation 25 VL60EGS Side Grill Installatio...

Page 3: ...variable HI LO and fan 64 IPI Lighting Instructions 65 PROFLAME 2 IPI SYSTEM Proflame 2 Parts List 66 Proflame 2 IFC Module and Remote Control 67 Cold Climates CPI Setting Proflame 2 Remote Control 6...

Page 4: ...TELY COOL Push up at center of Screen Frame and pull bottom away from fireplace WARNING Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screen...

Page 5: ...sounds produced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace It is also normal for the fan to make some noise when it comes on This noise can be...

Page 6: ...due to excessive lint from carpeting bedding material et cetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Make sure that the ga...

Page 7: ...ication plate shall be mounted at the exterior of the building four feet directly above the location of vent terminal The plate shall be of sufficient size to be easily read from a distance of eight f...

Page 8: ...n National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to in...

Page 9: ...s allowed Mantel height is higher Fireplace will be installed with Ventilation Plates in place as shipped FRAMED AS VENTED CHASE The fireplace is installed into a vented chase There are many different...

Page 10: ...place for durability Finishing Recommendations Obtained from professional construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause dry...

Page 11: ...where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve This will increase the temperature of the vent and help the appliance to vent properly in cold...

Page 12: ...ush with Face of Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 2 Nailing Tabs are located on each side of the fireplace front frame Drywall Co...

Page 13: ...V60PTLK ZCVRB60 Tile Lip Kit ZCVRB60 Tile Lip Kit V60PTLK 1 Bottom Piece 2 Sides Qty 11 Pan Head DT Screws Side Bottom SIDE VIEW Side 5 8 13...

Page 14: ...mal shock Take care to prevent water from contacting the fireplace especially if it is hot See Through Units are suitable for an outdoor location but not on the outside wall of a house or other struct...

Page 15: ...Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal por...

Page 16: ...concrete board for a Flat Wall appearance Refer to Nailing Tab Guide section also 39 3 4 HEADER 56 MIN Plus Rise of 1 4 Per Foot MIN 76 Ceiling Enclosure MIN 76 Ceiling Enclosure Fig 1 Framing for Ho...

Page 17: ...determine whether your mantel is Combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to the tile lip of the fireplace Combustible mantels must adher...

Page 18: ...Bend in Enclosure over 76 4 10 2cm VENTING SYSTEMS Top of Horizontal Pipe 2 5cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems REFER TO FACING REQ...

Page 19: ...Enclosure Grill or VL60EGS Enclosure Grills If desired some other Kingsman Enclosure Grills can also be used Refer to the chart below GRILLS VL60EGS 220 Sq In Total Set of 2 Grills VL72EGS 285 Sq In...

Page 20: ...n vented chase i e for outside wall wall board drywall is required to support all insulation Vented chase must be clean and free of all debris i e loose insulation pieces of wood etc FRAMING TO CEILIN...

Page 21: ...an and free of all debris i e loose insulation pieces of wood etc NOTE HEAT CANNOT BE DISCHARGED INTO THE WALLS FLOOR OR CEILING Heat must exit through the required vented chase opening near the ceili...

Page 22: ...es NOTE Outsourced grills must have 220 square inches minimum free air opening and no sloping louvers If using insulation in vented chase i e for outside wall wall board drywall is required to support...

Page 23: ...Room Area Grill Opening must be within 3 4 of Enclosure Top FRAMING TO CEILING MINIMUM ENCLOSURE SIDE GRILLS Grills must have a total of 220 square inches free air minimum NOTE Sides of enclosure mus...

Page 24: ...vented chase opening near the ceiling Sealed Enclosure Top 76 MIN Vertical Venting must use Firestop Spacer Z58FS or Attic Insulation Shield and Sealant SEALED ENCLOSURE TOP VIEW Optional Attic Insula...

Page 25: ...Outer Trim Grill Mount ready to paint 8 6 Black Screws This Grill Meets Minimum Opening Air Free Requirements Required Opening Dimensions 60 5 8 wide x 3 5 8 tall x 2 deep Outer Trim Dimensions 61 3...

Page 26: ...5 8 Tall opening required Pressure Fit into 15 1 4 Opening Fits into 6 5 8 Opening Grill Openings Must be within 3 4 of Enclosure Top Pressure Point Vertical Studs are required for Pressure Fit 3 4 MA...

Page 27: ...tion in vented chase i e for outside wall wall board drywall is required to support all insulation Vented chase must be clean and free of all debris i e loose insulation pieces of wood etc 76 Minimum...

Page 28: ...ll is required to support all insulation Vented chase must be clean and free of all debris i e loose insulation pieces of wood etc Maximum 3 4 from Enclosure Top to Grill Opening Notice Granite tile o...

Page 29: ...dimensional restrictions shown Combustible Objects on Non Combustible Mantel Warning Combustible objects must not be placed on a Non combustible Mantel unless the mantel meets the dimensional require...

Page 30: ...m of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems REFER TO FACING REQUIREMENTS SECTION FOR FACING MATERIALS Sealed Enclosure Top NOTE If using insulation in ven...

Page 31: ...ing and within 1 2 of opening at top bottom ZCVRB60 Surround Clearances NOTE In order to install the Surround No Finishing Materials are allowed within a 1 2 area at the Top Bottom and a 1 8 area on t...

Page 32: ...ews at the desired depth setting Note Do not completely tighten screws as the Safety Screen also mounts onto them NOTE Cotton gloves must be worn to protect the finish during installation and handling...

Page 33: ...roflame 2 Units Proflame 2 Box Z46FK2 FAN IPI Module Fan Control Module Battery Backup or Remote Receiver Valve ULK64 Transformer Junction Box Location All Models Battery Backup Valve LED Module UHS B...

Page 34: ...cing 1 Ensure all power supply is shut off 2 Label all wires prior to disconnecting when servicing control Wiring errors can cause improper and dangerous operation 3 For fan servicing Vacuum and clean...

Page 35: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Page 36: ...o 20 minutes 4 Use caution when removing broken or damaged glass Wear gloves Removal of the Glass Door ZCVRB60 1 Remove the door by unlatching the 2 top latches Simply place 2 fingers in the grooves p...

Page 37: ...Note The Lower Face Panel is removable This allows all necessary gas line and electrical connections to be made easily Once the installation is complete attach the Lower Face Panel with the supplied s...

Page 38: ...y with Qty 3 Lower Liner Clips Attached Discard Lower Liner Clips 3 BACK LEFT RIGHT Pilot REMOVE MEDIA FENCE DO NOT DISCARD REMOVE ALL 6 BRICK CLIPS PLUS CENTER CLIP DISCARD BACK LINER Screw Media Fen...

Page 39: ...g normal operation of your appliance This is normal and not considered a defect INSTALL SIDE LINERS BACK LINER SIDE LINER BACK LINER SIDE LINER BACK LINER SIDE LINER 5 REPLACE MEDIA FENCE IN THE ORIGI...

Page 40: ...D REMOVE ALL 6 BRICK CLIPS PLUS CENTER CLIP DO NOT DISCARD Media Fence 1 Center Clip BACK LINER SIDE LINER 5 Center Clip DO NOT DISCARD Liners are Identical No Left or Right BACK LINER X 2 LEFT SIDE E...

Page 41: ...sure testing of that system at test pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressu...

Page 42: ...ly the pilot burner located on the rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then conti...

Page 43: ...condition of vent and vent terminal for sooting or obstruction and correct if present 6 Vacuum and clean any debris in the firebox that is not supposed to be there 7 Test and measure the flame failure...

Page 44: ...anding pilot system even if the main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It...

Page 45: ...Air Shutter and rotate to the correct opening using a drill bit or tape measure Retighten screw 2 Remove the Main Orifice using a wrench and replace with the new Conversion Orifice which came with the...

Page 46: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 47: ...Gas Conversion for Modulator PART C 47...

Page 48: ...ve it from the firebox cavity 4 Installation is the reverse of these steps Ensure that the mounting surface is clean fresh Black Mill Pac is used to reseal the burner pan ZCVRB60 Burner Tube Removal 1...

Page 49: ...and secure Lamp Terminal Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents of Kit 4 12...

Page 50: ...6 Replace Burner Tube STEP 7 Replace False Bottom Ensure that rear lights are positioned in the openings left when Breakaway Tabs were removed in Step 5 STEP 8 Connect switch wires between lamp wire...

Page 51: ...National Electrical Code in Canada LED Light Strip is Located below the Fireplace Opening LED CONTROLLER MODULE YELLOW CONNECTOR PROFLAME 2 MODULE GROUNDING STUD BATTERY BACKUP LED LIGHT STRIP 584 X10...

Page 52: ...1 Figure 2 3 REMOVE LED CHANNEL From bottom of Firebox pull the LED Light Channel forward and guide it out of the fireplace Unfasten the perforated LED Shield from the Light Channel to expose the LED...

Page 53: ...t Area Must Not Be Covered as delayed ignition can occur Be Careful Not To Cover Any Part Of The Burner Tube As Cannonballs may become discolored or sooting may occur For best flame pattern it is esse...

Page 54: ...r Glass Black MQG5ZG Decorative Glass Zircon Glacier Ice Use of any other glass can alter the performance of the unit and is not covered under warranty Discoloration of Glass Media may occur if placed...

Page 55: ...d on some models MQEMBER Place these glowing ember chunks randomly Embers may be used with or without other accessories NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Do Not Cover a...

Page 56: ...LOG 2 LOG 3 LOG 3 LOG 4 LOG 4 LOG 5 LOG 5 NOTE For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube If sooting occurs one or more logs may be re...

Page 57: ...NOTE For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube If sooting occurs one or more logs may be removed LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 LOG 1...

Page 58: ...ck This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that in the case of a power failure the applia...

Page 59: ...splay on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set...

Page 60: ...P 977 168 35 IPI 11 1002 P012SI IPI Stepper Kit LP 907 012 12 1002 P013SI IPI Stepper Kit NG 907 013 13 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 14 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 15 1002 P01...

Page 61: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 61...

Page 62: ...s with remote HI LO capabilities a modulating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote Harness as shown SCHEMATIC PICTURE NOTE Fan Op...

Page 63: ...er Adapter P N 1002 P850si The Remote Receiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the...

Page 64: ...lities Refer to the fan installation removal section for fan installation NOTE Fan Option is not available on some models of fireplace Check with your dealer NOTE This Configuration is not available o...

Page 65: ...clockwise to off Located behind the access panel 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above...

Page 66: ...13 1002 P033SI TC Pilot Burner IPI Assembled NG 199 033 14 1002 P047SI TC Pilot Burner IPI Assembled LP 199 047 15 1001 P166SI TC Orifice Pilot NG 977 166 62 IPI 16 1001 P168SI TC Orifice Pilot LP 97...

Page 67: ...s required The following sequence must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The P...

Page 68: ...the main burner has been cycled ON OFF and the pilot is also out follow the procedures described in this manual to light the pilot To switch from IPI to CPI Mode 1 Turn the fireplace OFF using the ON...

Page 69: ...Proflame 2 Remote Control 69...

Page 70: ...Note When Smart Thermostat is activated manual flame height adjustment is disabled Note This function is only available in Room Thermostat or Smart Thermostat Control Mode Halogen lights only 70...

Page 71: ...71...

Page 72: ...3 m horizontally L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m Notes 2 M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Where a ve...

Page 73: ...lex When forming bends place spring in bend or before and after See Fig 1 Horizontal runs require support metal straps every 2 feet In offset installation support straps should be used to stabilize pi...

Page 74: ...t vent termination and seal to wall using caulking around the wall thimble to weather proof After installing the vent termination double check to make sure the pipe extends properly through wall thimb...

Page 75: ...e system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs...

Page 76: ...a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles Both the sides and the lower edge l...

Page 77: ...ough roof support configuration B Flex bend configuration C Termination mounting A B C 24 Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products For...

Page 78: ...ry Setting Middle Position Bottom Position 1 8 Gap For Vertical Runs Less than 10 Feet See Picture 1 Top Position Factory Setting For Vertical Vent Runs 10 Feet Long See Picture 2 Middle Position For...

Page 79: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 80: ...engths using Power Vents Minimum Vent Length is 4 FT vertical x 6 FT horizontal with up to 5 elbows Maximum Vent Length is 4FT vertical x 125FT horizontal with up to 7 elbows Refer to Power Vent Manua...

Page 81: ...CER 5 8 to 3 5 ADAPTER used at flue of fireplace Requires a one foot section of MG Hard Pipe at flue before using PVA5835 PVA3558 Termination End Duravent Pipe Increaser at Power Vent SECTION 3 DIRECT...

Page 82: ...G5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass Black MQG5C Decorative Ember Glass Bronze MQG5W Decorative Glass 1 2 White Optional Fireplace Accessories ULK64 Universal Light Kit...

Page 83: ...ac Sealant 840099 1000 214 Piezo Igniter 1244 17 MARK 21 1000 215 Pal Nut 18MMXI 5MM BLK 1364 03 1000 218 Switch Ivory 1451 001 1000 227 Cover Ivory 86001 001 1000 255 Orifice Brass State Size 3600 B1...

Page 84: ...as valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Replace faulty generator if reading is below specified minimum Plugged burner orifi...

Page 85: ...hemicals other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matchi...

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Kingsman Fireplaces marquis MQZCVRB60LPE2, Installation Instructions Manual

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