background image

To assemble

 

“belt unit”, proceed as follows: 

- Slide one end of the belt into the transfer pulley (

A

) and the other end into the motor support (

B

) following the orientation shown 

in 

figures 1 

and

 2  

- Then join the two ends with the plastic joint (

C

). Fix to the top drive carriage (

D

) as in

 fig.03

- Extend the belt and check that the unit is in line, with the teeth facing inwards (

fig.04

). 

ASSEMBLING THE “BELT UNIT” 

ASSEMBLING THE GUIDE “GRB3” (3mt)  

ASSEMBLING THE GUIDE “GRB23” (1.5mt X 2) OR “GRB4” (3mt + 1) 

FIXING THE GEAR MOTOR TO THE GUIDE 

- Mate the motor casing (

L

) to the support (

B

(

fig.09

). 

- Definitively fix the gear motor to the guide using the four 6.3 mm x 50 self-threading screws 

(

M

and the two M6 x 50 metric 

screws 

(

N

as in 

figures 9

 and 

10

      

      Please take care to insert the self-threading screws “M” and the metric screws “N” in the appropriate holes as 

shown in figure 10. 

Guide "

GRB3

" is supplied already assembled, the only operation still required is to tension the belt until the distances between 

the pulley support (

A

) and bracket (

I

) is 18 -20  mm (

fig.08

). 

To assemble the guide “

GRB23

” or the guide “

GRB4

”, proceed as follows:

- Extend the belt and check that the unit is in line, with the teeth facing inwards (

fig.04

).

- Insert the “belt unit” into the guide without the brackets from the screw (

E

) end until the motor support is restrained (

fig.05

).

- Prepare the two profiles (

F

) and the joint (

G

) supplied (

fig.06

).

- Join the two guides and the joint firmly together with the fastenings supplied (

H

) (

fig. 06

).

- Insert the screw M8x70 (

E

) into the bracket (

I

). Insert, in order, the washer, the spring, the washer and the self-locking M8 nut 

(

fig.07

).

- Tension the belt until the distances between the pulley support (

A

) and bracket (

I

) is 18 - 20 mm (

fig.08

).

Considering the installation limits pointed out on the previous page, fix it above the door, centrally to the door and with the 

bracket “

O”

 

perfectly level (

fig.11

). 

Where the installation site allows, the possibility exists to fix the guide directly onto the ceiling, turning the bracket (

O

)

 

90° 

(

fig.12

). 

To facilitate and optimise the installation, some "guideline" dimensions are given that allow the profile to be fixed perfectly level 

(

fig.13 - fig.14

). 

0mm 

Ceiling height (H) 

(fig.13) 

40mm 

Ceiling height (H) 

(fig.13) 
 

80mm 

120mm 

160mm 

01 

02 

03 

04 

05 

200mm 

06 

Bracket hole 

(fig.14) 

240mm 

280mm 

320mm 

360mm 

400mm 

07 

08 

09 

10 

11 

Bracket hole 

(fig.14) 

WALL MOUNTING THE GUIDE 

Set the automation to manual operation (

fig.20

), and then drag the carriage to the door.

 

 Fix the bracket (

Q

) to the door making 

sure the two surfaces mate perfectly (

fig.17

). 

      

     Please verify it is firmly fastened, opening and closing the door manually. 

With the automation set on manual operation, fully close the door, loosen the catch screw (

R

)

 

and join the catch itself to the drive 

carriage. Then tighten the screw (

R

) firmly (

fig.18

). 

Repeat the operation with the door fully open (

fig.19

). 

The release manoeuvre has been provided for manual opening of the door in case of a power cut or motor breakdown. 

In order to enable all types of use (for example the presence of an electric or outside lock) the handle has been designed to lock 

itself perpendicularly to the carriage, allowing the user to completely do away with door automation. 

The gear motor can also be released from the outside installing the optional accessory “

SBLO01

".  

The two manual operating modes are: 

MODE 01: 

 

 

 If you would like to release the 

automation and keep it released 

even after closing the gate.  

OPERATION: 

 

The user that exits from the garage 

can close the gate and re-enter 

without having to repeat the release 

operation.  The automation release 

must be guaranteed by an external 

blocking system (a lock, for 

example) 

INSTRUCTIONS: 

 

- Pull the release cord downwards 

as illustrated in

 figure 20 

until the 

handle perpendicular to the guide 

is blocked, unhooking the lower 

driving carriage. 

- Move the gate manually 

MODE 02:  

 

 

If you would like to release the 

automation and then re-activate it 

during the manual closing, thus 

blocking the gate. 

 

OPERATION: 

 

The user that exits the garage, 

making use of the reconnection of 

the automation during the manual 

closing operation, obtains the 

recoupling of the carriages and thus 

the blocking of the gate 

INSTRUCTIONS: 

 

- Pull the release cord downwards 

as illustrated in 

figure 20

 until the 

handle perpendicular to the guide 

is blocked 

- Move the door manually 

- Return the handle to the original  

 position (

fig. 21 - 21b

     During manual operation use only the door for opening and closing, thus avoiding strain on the carriage by pulling 

the release cord.  

ADJUSTING THE END OF STROKE 

FIXING THE DOOR TO THE BRACKET 

MANUAL MANOEUVRE 

Unscrew the M6 nut (

P

) and anchor the fastening brackets to the ceiling above the guide verifying they are perpendicular to the 

profile (

fig.15

). For the choice of the holes, see the previous paragraph (

fig.13-14

). 

Cut the brackets in the part extending under the profile. 

Lift away the guide, mark the bracket anchoring points on the ceiling, put the guide back and drill the ceiling (

fig.16

).  

Definitively fix the guide and verify it is level.  

CEILING MOUNTING THE GUIDE 

20 

21 

21b 

 

INSTALLATION 

Summary of Contents for ISTBJV01

Page 1: ...ROLLS INSTRUCTION MANUAL UK ISTBJV01...

Page 2: ...1 3 5 2 4 6 F F B A E B C D E E H G...

Page 3: ...7 9 11 8 10 12 I I I L B O O M M N N M M M M N N E A A 18 mm...

Page 4: ...13 14 15 16 17 18 H O P R Q 11 10 09 08 07 06 05 04 03 02 01...

Page 5: ...19 20 R 22 21 24 23...

Page 6: ...only Disposal of waste material has to observe local regulations Installing testing and first functioning have to observe the laws in force WARNINGS MAIN FEATURES Power supply 230 Motor power supply...

Page 7: ...TYPICAL SYSTEM 1 Gear motor 2 Photocell 3 Flashing light 4 Key selector 5 Adaptor arm 1 2 2 3 4 1 2 2 3 4 5...

Page 8: ...05 Prepare the two profiles F and the joint G supplied fig 06 Join the two guides and the joint firmly together with the fastenings supplied H fig 06 Insert the screw M8x70 E into the bracket I Inser...

Page 9: ...keep it released even after closing the gate OPERATION The user that exits from the garage can close the gate and re enter without having to repeat the release operation The automation release must be...

Page 10: ...s in opening contact PHO2 STOP contact Terminals 4 6 common START contact 12 Vdc power supply Safety autotest 12Vdc Terminals 1 8 common Safety devices in closing contact PHO1 24Vdc power supply FLASH...

Page 11: ...red LED goes off Make a transmission pressing the desired key on the transmitter During entry the red LED flashes and then remains steady on once the code is stored Power up the control unit and put D...

Page 12: ...chanical stop 8 The control unit briefly open 9 Pause for one second 10 The door close until mechanical stop Yellow LED switches off END of learning procedure 1 Put the door in an intermediate positio...

Page 13: ...or 2 sec Yellow led flashes 3 Within 5 seconds press the programming button P1 SET for 1 sec Yellow LED turned on 4 The control unit briefly open Yellow LED stays on 5 The door close until mechanical...

Page 14: ...IP 2 in the ON position The step step logic is OPEN STOP CLOSE STOP When the opening manoeuvre has been completed and the pause time set on the PAU trimmer has elapsed the control unit effects automat...

Page 15: ...ntion delay can be set between 0 1 and 3 seconds Thus if the trimmer is set at the minimum then the intervention time is equal to about 0 1 seconds if adjusted to an intermediate position it is equal...

Page 16: ...p input stops all the function To resume the cycle the stop must be deactivated and another command given BACK UP BATTERIES STOP INPUT SIGNALLING LED T fa F A The control unit has two output terminals...

Page 17: ...e of the fastenings wear on the moving parts pulleys carriages and the belt tension Fuse 2A Accessories LED Signal Line fuse 2A MAINTENANCE Motor and encoder connection SW Secondary transformer Blue C...

Page 18: ...King Gates S r l Via A Malignani 42 33077 Sacile PN ITALY Tel 39 0434 737082 Fax 39 0434 785351 e mail info king gates com web www king gates com MADE IN ITALY...

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