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Kilowatt Labs Sirius 3550-48-B-1.7C-M-SD-A-L-19G, User Manual

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Kilowatt Labs Sirius 3550-48-B-1.7C-M-SD-A-L-19G User Manual Download Page 8

 

Sirius Capacitor Module 

–

 User Manual  

  Model Number - 3550-48-B-1.7C-M-SD-A-L-19G 

This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.

  

Kilowatt Labs, Inc. | 

www.kilowattlabs.com

 

 

   8 

 

 

2.2

 

Product Overview: 

2.2.1 Appearance: 

The appearance of the Sirius Module is shown below: 

 
 

 

 

 

 

 

 

 

 

 

Summary of Contents for Sirius 3550-48-B-1.7C-M-SD-A-L-19G

Page 1: ...SIRIUS CAPACITOR MODULE User Manual Model number 3550 48 B 1 7C M SD A L 19G Version 1 0 Release Date Aug 2019 Author Mamoona Khalid...

Page 2: ...change without notice While every attempt has been made to make the Manual accurate and up to date users are cautioned that product improvements may cause the Company to make changes to specifications...

Page 3: ...rt Number 7 2 2 Product Overview 8 2 2 1 Appearance 8 2 2 2 Mechanical Drawings 9 2 2 3 Dimensions and Weight 11 2 3 Product Description 11 3 Tilt Sensor 17 4 Module Installation 17 4 1 Inspection 17...

Page 4: ...19G This manual is subject to change without notice and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 4 14 Test Procedures 34 14 1 Round Trip Efficiency Test 34 14...

Page 5: ...Sirius Modules are designed to provide years of trouble free operation Proper handling is required to avoid damage to the Module In particular the following precautions should be observed Personal Sa...

Page 6: ...o prevent short circuit under all circumstances Do not connect or disconnect terminals from the Module without first disconnecting the load Do not touch the terminals with conductors while the Module...

Page 7: ...en the carton box and lift the Module manually If the Modules are shipped via Sea please follow the instructions below Carefully remove the Module from the pallets after cutting the packing strip hold...

Page 8: ...50 48 B 1 7C M SD A L 19G This manual is subject to change without notice and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 8 2 2 Product Overview 2 2 1 Appearance...

Page 9: ...anual Model Number 3550 48 B 1 7C M SD A L 19G This manual is subject to change without notice and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 9 2 2 2 Mechanical...

Page 10: ...dule User Manual Model Number 3550 48 B 1 7C M SD A L 19G This manual is subject to change without notice and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 10 Top...

Page 11: ...60 mm Depth 530 mm Height 270 mm weight 65 kg 2 3 Product Description Object Mark Description 1 Circuit Breaker C100A Circuit breaker for switch ON OFF Module 2 Bypass Circuit Breaker C20A Circuit bre...

Page 12: ...a Hold fault reset for 5 seconds to toggle the terminal b Hold fault reset for 3 seconds to reset fault if there is are any c Press fault reset button to check the state of charge and instantaneous po...

Page 13: ...n current is zero the LCD will display the following message Step 4 After this message appears hold the fault reset button for 5 seconds then when the LCD displays the following message it means that...

Page 14: ...LCD will display the following message To make the current zero hold the fault reset button for 3 seconds and the LCD will display the following message This means that the current is now zero To ret...

Page 15: ...D Status Indication Color Status Indication Red Blinking Control Module is communicating with Sirius VIEW Software Red Steady Control Module is not communicating with Sirius VIEW Software Red Dimming...

Page 16: ...mber 3550 48 B 1 7C M SD A L 19G This manual is subject to change without notice and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 16 After 1 second the following...

Page 17: ...pping carton for visible damage including cracks dents deformation and other visible abnormalities prior to unpacking the Module Document photograph any damage and report this to your Reseller as well...

Page 18: ...eck the contents of the package 1 Sirius Capacitor Module 3 55KWh48VDC 3 USB Cable A B 2 Screws 2 4 Washers 4 5 Operation Procedures 5 1 Module Configuration Follow the steps below to switch ON the Mo...

Page 19: ...2 The picture below shows that the Module is turned ON 3 Wait till the LCD screen on the Module displays initial values 4 Be sure you are able to see the terminal status LED OFF 5 Press and hold the...

Page 20: ...tion 5 2 Password Protection Sirius Module is protected with password in order to prevent unsafe situations When switching ON the Module or after the Module is tilted LCD will display the following me...

Page 21: ...of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 21 3 The password can be changed enabled and disabled from Sirius Configuration Select SIRIUSCONFIG as shown below and left click Note Make...

Page 22: ...etion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 22 A dialogue box will appear as shown below copy the six digits Sirius Token Number Now go to Amber and Waseem Website and click on R...

Page 23: ...Labs Inc www kilowattlabs com 23 After clicking the submit button dialogue Screen will appear as shown below Paste the token number here and click on submit button A code will be generated copy the c...

Page 24: ...n In case you forget your password click on the Reset button to set the password 5 3 Software Configuration To configure Sirius VIEW application please follow the steps below 1 Install the Sirius VIEW...

Page 25: ...without notice and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 25 Default Password 123 7 By clicking on Login the below pop up messages will appear 8 Keep on cli...

Page 26: ...10 When the connection between PC and Module is established successfully INIT LED will be constantly turned ON 11 For getting measurement press RUN button 12 If there is any problem during connection...

Page 27: ...ly having voltage range of 44Vdc to 54Vdc and current range of 1A to 10A will be required 3 Connect the positive terminal of the power supply to the positive terminal of the F12 terminal and negative...

Page 28: ...and at the sole discretion of Kilowatt Labs Inc Kilowatt Labs Inc www kilowattlabs com 28 6 The event may take several minutes depending on the power supply used 7 At this stage remove the power suppl...

Page 29: ...llel combination of the Sirius Modules as shown below and make your connection accordingly Connect the positive of the F12 Terminal of all Modules Connect the negative of the F12 Terminal of all Modul...

Page 30: ...urrent does not drop lower than the cut off and count down has reached to zero the buzzer alarms and the electronic switch will shut down Module Charge Full When the Module voltage reaches the maximum...

Page 31: ...arning messages are as follows Warning Messages Description Trouble Shooting Over Current OC OC occurs when the current goes above 125A or when the Module is short circuited In this event the electron...

Page 32: ...Low Cell Voltage High Terminal Voltage Low Terminal Voltage High Terminal Current High Ambient Temperature High Module Temperature 3 Front panel of Sirius Module has LCD and Fault Reset Button The fa...

Page 33: ...IEW Monitoring application Size of internal memory is 8GB and Module can keep logging 30 days of data without any interruption 4 User can delete and read SD card memory over Sirius VIEW Monitoring App...

Page 34: ...measurement Considering the efficiency and cost involved in the production line we used constant current load test method for Round trip efficiency characterization Test Equipment DC Charger test sys...

Page 35: ...t3 I3 V3 E2 Step 4 Round Trip Efficiency Calculation Round trip efficiency total discharge energy E2 total charge energy E1 100 14 2 Performance Data It can be seen from the graph that as charge curre...

Page 36: ...voltage Vmax Step2 Leave the battery idle for a period of 1 month Record the open circuit voltage after 1 month Voc It can be seen from the graph that as discharge current rate is increased the time r...

Page 37: ...is totally empty or If the Module is left on after it is drained will it keep draining to the point that it will not charge without some sort of manual recovery A Getting Module totally empty zero vol...

Page 38: ...not exceed the Module s maximum voltage The possible drawback is that you will not get the total capacity of the chemical battery because extreme voltages are not the same Q If we set the cutoff volt...

Page 39: ...mins 1 7 125 125 35 mins Table 1 Charge rate with its corresponding time Q Why the Module needs twice of power cycle A When the Module is switched OFF and the Sirius VIEW is still open you have to wai...

Page 40: ...able connection try to use anther USB cable Try to use anther port in the PC Check the Module USB drive in your PC from setting then search for Device Manager then go to ports as shown below Please re...

Page 41: ...be activated from any voltage level when the Module is in standby mode Zero current When all the cells get balance the balancing will stop The time required to balance all cells depends on cells condi...

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