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3

6

 

E3 

Power-off Protection: 
When the voltage of the electric screw driver drops instantly, the 

action of the electric screw driver is stopped, and the LCM displays 

this symbol, representing that the screw driver is currently under 

low-voltage protection. 

NA 

E4 

Temperature Protection: 
When the internal temperature of the electric screw driver is too 

high, the action of the electric screw driver is stopped, and the LCM 

displays this symbol, representing that the screw driver is currently   
under over-temperature protection. 

NA 

E5 

Stall Protection: 
When the startup of the electric screw driver motor is abnormal, the 

action of the electric screw driver is stopped, and the LCM displays 

this symbol, representing that the screw driver is currently under 

motor startup abnormality protection. 

NA 

E7 

Directional Push Board Fault: 
When the electric screw driver motor is switched on, as the direction 

push board is changed, the motor of the screw driver then stops 

action immediately, and LCM displays this symbol. 

NA 

E8 

Abnormal Brake Signal: 
When the electric screw driver brake signal detection is abnormal, 

the action of the electric screw driver is stopped, and the LCM 

displays this symbol. 

NA 

E9 

Eeprom Fault: 
When electric screwdriver Eeprom signal detection is faulty, it will 

stop screwdriver motion and show the symbol on LCM. 

NA 

Er 

GATE Operation Fault: 
When there is fault with turning on GATE function operation, buzzer 

will sound intermittently and LCM will show this symbol. 

NA

 

ES 

Screwdriver End Communication is Abnormal: 
When the power screw driver communication signal detection is 

abnormal, the action of the electric screw driver is stopped, and the 

LED displays this symbol. 

NA 

ESC 

Screwdriver End Calibration is Abnormal: 
When the electric screw driver is not calibrated, the LCM displays 

this symbol. 

NA 

ESD 

Screwdriver End Anti-Interference Cable is Abnormal: 
When the device is being used and the screwdriver is swapped, 

replaced, or the interference preventive line is abnormal, the main 

screen will show “ESD”, indicating that the current wiring may be 

abnormal, and immediate inspection and repair is recommended. 

After the inspection and repair is completed, press the “ENTER” 

button to dismiss it. 

Panel Enter Key/external 

CONFIRM Key

 

EPC 

“ADV Mode” at “Operation Mode” 

Set up “STD Mode” 

Summary of Contents for KL-MCTDS5

Page 1: ...21 KL MCTDS5 Standard Operating Procedure Document Model KL MCTDS5...

Page 2: ...t Right ESC Enter keys 28 3 2 Enter the Setup Function Page 30 4 Control Setting 31 5 Screw Setting 33 5 1 Action Restriction 35 6 Description of Displayed Status Code 35 7 Tool Alignment 37 8 File Ma...

Page 3: ...NK 50L 700 BNK512LF PF 2000 RBNK120LF PF 880 LRBNK100LF 880 TBNK 60L 1000 BNK517LF PF 2000 RBNK180LF PF 600 LRBNK150LF 600 TBNK 90L 800 BNK519L P 1000 RBNK250L P 370 LRBNK220L 370 TBNK 120L 550 BNK830...

Page 4: ...NG signal indicator 11 Disable signal indicator 4 OKALL signal indicator 12 16X4 LCM display setup function 5 Four digit seven segment display of torque value 13 Restart button 6 Up Down Left Right B...

Page 5: ...Output driver signal port 4 Micro SD card port for data storage 10 Input control driver signal port 5 Power cord socket 11 Output driver status signal port 6 Update software fixture port At present 2...

Page 6: ...splay the number of Sequence 6 Display the number of Program 2 Display the number of Job 7 Display the Time of tightening 3 Display the number of Unit 8 Display the Thread of tightening 4 Display the...

Page 7: ...er and then release the keys to view the setting status of the tool 3 Left key 1 Clear the current screw count and back to the setting parameters 2 Press and hold the key for three seconds When you he...

Page 8: ...ct then you will see beside number 1 there are flashing up arrow and down arrow indicating the number is selected 2 Use up and down arrows to increase or decrease the number The figure shows increasin...

Page 9: ...s Enter key to complete setup as shown in the figure 6 As shown in the figure that setup is not completed press ESC key 7 Return to previous page 8 Or press it several times to return directly to the...

Page 10: ...action for a long time it will return to the status page 2 Enter the password as shown in the figure Press Enter to go to the next page 3 According to the figures Control Setting Screw Setting Tool Al...

Page 11: ...b to start locking 0 20 Job 00 Factory Default Restore to factory status and clear all memory data Y N N Torque Unit Set torque display unit Kgf cm N m Kgf m Lbf in Kgf cm Brake Signal After jump off...

Page 12: ...the automatic learning function you need to set P and T first After the auto learning is completed there is a braking action you will know which program and which tool the data to store The screen wi...

Page 13: ...but not applicable to tapping screws 0 000 9 999 0 000 Thread Finding Mode ON Turn on the function No NG is displayed if the tool doesn t shut off and the running time does not exceed High Time and th...

Page 14: ...LL signal output time 0 000 9 999 1 000 OK One Time Set OK One signal output time 0 000 9 999 0 000 NG Stop Sets the selected handling method when screwdriver error ON When the error signal NS is disp...

Page 15: ...ter screwdriver start is less than LT greater than HT NSQ Stop torque after screwdriver start is less than LQ greater than HQ NSC Stop count thread after screwdriver start is less than LC greater than...

Page 16: ...lectric screw driver brake signal detection is abnormal the action of the electric screw driver is stopped and the LCM displays this symbol NA E9 Eeprom Fault When electric screwdriver Eeprom signal d...

Page 17: ...al access yet Operating Environment Construction Diagram Tool Torque meter KL MCTDS5 Computer TAS Software 1 Select Tool Alignment 2 Select the tool to be calibrated press Enter key to confirm MCTDS5...

Page 18: ...n screwdriver reversed CN5 CN6 conducting when short circuit CN5 CN6 breaking when open circuit CN 6 COM CN 7 OK OK CN7 and 8 conducting when one screw is locked CN7 CN8 conducting when short circuit...

Page 19: ...r cannot start when CN5 CN6 is short circuited CLOSE 2 The screwdriver can start when CN5 CN6 is open circuited OPEN CN 6 GND CN 7 External confirmation button enter CONFIRM 1 When the system requires...

Page 20: ...short circuit CLOSE CN 2 COM CN 3 SEL2 TOOL lamp signal is enabled by CN3 CN4 short circuit CLOSE CN 4 COM CN 5 SEL3 TOOL lamp signal is enabled by CN5 CN6 short circuit CLOSE CN 6 COM CN 7 SEL4 TOOL...

Page 21: ...use column 6 no of total tightening on controller to increase by 1 External device needs to reply CMD0 if not CMD0 will keep on sending DATA0 only update date time and column 6 no of total tightening...

Page 22: ...yclic communication Controller write to external device REQ0 send sec CMD0 send sec Controller respond time Barcode input to controller REQ1 Controller feedback time CMD0 Data write in to controller D...

Page 23: ...00 59 String 2 Byte 55 56 Second 9 Check Sum 0000 9999 String 4 Byte 58 61 10 Key Code 0000 9999 String 5 Byte 63 67 Key Code Tail 11 ASCII code LF 12 ASCII code CR REQ1 Total 67Byte 10 Field Remark...

Page 24: ...175 28 Key Code 0000 9999 String 5 Byte 177 181 Key Code Tail 29 ASCII code LF 30 ASCII code CR DATA0 Total 181 Byte 28 Field Remark 4 CMD0 Data format example Field Parameter Value Data Type String...

Page 25: ...EL PRODUCTION NO THIRD ANGLE PROJECTION ITEM NO DES BY CHKD BY APPD BY TITLE CUSTOMER DWG NAME DWG NO MATERIAL DATE DATE DATE UNIT SHRINK SCALE SHT NO OF SHTS 12 13 14 13 14 33 42 32 34 41 35 36 37 39...

Page 26: ...1 10 E31502 5 Fuse 1 34 E31718 10 3Pin Plug 3P 360mm 1 11 CAC00002 Housing backside 1 35 E31708 4 5Pin Plug 5P 380mm 1 12 CH20302 Washer 4 36 WE31726 4 A1 24Pin Plug 24P 220mm 1 13 CH20401 Bolt 5 37 E...

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