KIFCO Avi-FoamGuard AV-ST3 IRR Operator'S Manual Download Page 1

Page: 1 / 30

P/N 19302390

Revised on 3/1/14, Kifco, Inc.

700 South Schrader Avenue

P.O. Box 290

Havana, IL 62644

Phone (309)543

4425

Fax (309)543

4945

www.kifco.com /www.avi

foam.com

OPERATOR’S MANUAL

ST3 IRR

Avi

FoamGuard

Summary of Contents for Avi-FoamGuard AV-ST3 IRR

Page 1: ...N 19302390 Revised on 3 1 14 Kifco Inc 700 South Schrader Avenue P O Box 290 Havana IL 62644 Phone 309 543 4425 Fax 309 543 4945 www kifco com www avi foam com OPERATOR S MANUAL AV ST3 IRR Avi FoamGua...

Page 2: ...Avi FoamGuard at all times Measurements In this manual all measurements are in U S SAE units unless otherwise noted Warranty A standard Kifco warranty is provided Please see the specific warranty sta...

Page 3: ...10 Trolley Pull Out 11 Trolley Set Up 12 Prepare for Operation 12 13 Sanitation System 13 Plumbing Set Up 13 14 Booster Pump Start Up 14 15 Retraction Engine Start Up 15 Injection Pumps 16 Applicatio...

Page 4: ...e in these instructions Exercising good judgment relating to safe operation and safe conduct by operators and spectators whether invited or not Always bringing the safety decals and placards on the ma...

Page 5: ...r own protection always take care when working with or around pressurized equipment Shut off the pump before working with any components This includes the pump supply lines machine or any related equi...

Page 6: ...tions 2 PTO Rewind Manual Automatic Enables the retrac tion of the Foam Trolley to be controlled manually or automatically 3 Master Power Light Illuminates when Master Switch is on 4 Injection Pump 1...

Page 7: ...0 12 13 14 15 10 Foam Generators 11 Hand Held Foam Nozzle Optional Piece of Equipment 12 Safety Chain 13 Foam Trolley Towing Chain 14 Foam Nozzle Valve Optional Piece of Equipment 15 Generator Valves...

Page 8: ...coils of tube are noticed after pulling the tube out they must be tightened by rotating the spool with the pto hand wheel If this is not possible pull all of the tube out before attempting to rewind t...

Page 9: ...s is the only time you pull the tube out its entire length The elbow to which the tube is fastened must be 45 behind the axle center line on the bottom of the spool once the tube is completely pulled...

Page 10: ...ll and making adjustments until you see the drive lug in the correct position Once the drive lug is in the correct position your machine is in time Step 3 Replace the Levelwind guard and then replace...

Page 11: ...ile the foam trolley is being pulled out and retracted The following steps are important Step 1 Lift the Anti Reverse Pawl Once the pawl is up slide the hold ing pin under it to hold the pawl in place...

Page 12: ...y down the trailer ramp steady the foam trolley with a firm guiding hand as it moves down the trailer ramp Once the foam trolley is on level ground begin to pull at a slow even pace 40 Feet Per Mi nut...

Page 13: ...g the foam application Step 1 Lower the Anti Reverse Pawl NOTE The Pawl should always be in the down posi tion except during trolley pull out Step 2 Engage the gearbox by pushing in the Clutch Lever S...

Page 14: ...to the tube ONLY during trolley retraction Kifco s Avi FoamGuard is equipped with an automatic polyethylene tube cleaning and sanitation option As the tube passes through the hose guide fork three noz...

Page 15: ...jection Pump 1 Prime switch until the foam solution reaches the booster pump intake pipe and then release Do not over prime Once the solution has reached the pump intake pipe stop immediately Step 6 I...

Page 16: ...ter to the unit Pressure needs to reach 125 PSI at the reel before water foam will begin to flow from the generators In crease the Booster Pump engine speed until the pressure on the reel inlet pressu...

Page 17: ...ce the PTO Rewind switch on the control panel in the Manual or Automatic position to begin retraction Manual Retraction When the PTO Rewind switch is set to Manual the foam trolley will begin retracti...

Page 18: ...e left for faster speeds or to the right for slower speeds Changing Gears If you need to switch from High or Low gear during operation move the PTO Rewind switch on the control panel to the center or...

Page 19: ...remaining at 120 PSI Step 3 Remove the foam wand from the foam con centrate drum and place it into a 5 gallon bucket of water Press and hold the prime button for Injection Pump 1 to begin drawing wate...

Page 20: ...he center or off position and turn off the Master Switch on the control panel Step 4 Resume trolley retraction by placing the PTO Re wind switch in the Manual position Slow the Retraction Engine down...

Page 21: ...the sanitation spray gun to expel any liquid that may be left in the supply line Step 3 Open the valve to Injection Pump 1 Step 4 Press hold the Prime switch for Injection Pump 1 to expel any liquid t...

Page 22: ...freezing temperatures you will need to adequately thaw your unit in a heated building ahead of operation at a nearby location Required Maintenance This maintenance schedule should be followed on unit...

Page 23: ...ese parts Retraction Engine Dipstick Booster Pump Engine Dipstick Injection Pumps Site Gauge Booster Pump Transmission Casing Fill Plug Gearbox Site Gauge Fuel Tanks Keep the fuel levels full in both...

Page 24: ...f equipment Regular maintenance should be performed on the air cleaner spark plugs and engine oil Note It is very important that the oil be changed according to the instructions in these Owner s Manua...

Page 25: ...ectric clutch by moving the PTO Rewind switch on the control panel from the center or off position into the Automatic position Test retraction in the manual position as well Make sure both retraction...

Page 26: ...P N 19302390 Revised on 3 1 14 Kifco Inc Wiring Diagram...

Page 27: ...anty shall be available only if A KIFCO has received a properly executed delivery record and B KIFCO is notified in writing within 30 days upon discovery of an alleged defect and C KIFCO S examination...

Page 28: ...s thereafter In the event that the tubing is replaced the warranty period is not extended beyond the 60 months counted from the original purchase date 3 This warranty shall be available only if A KIFC...

Page 29: ...P N 19302390 Revised on 3 1 14 Kifco Inc Notes...

Page 30: ...P N 19302390 Revised on 3 1 14 Kifco Inc Notes...

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