KIESELMANN 6125 Operating Instruction Download Page 14 | Manualshive

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KIESELMANN 6125 Operating Instruction Download Page 14

Operating instruction | KIESELMANN GmbH

8 | Disassembly and assembly

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6125_APNV_EN

8 D i s a s s e m b l y a n d a s s e m b l y

8.1 Disassembly - sampling valve

NOTICE

All threaded joint have right-hand thread.

Unscrew and remove control air, steam resp. cleaning lines and electrical lines, complete feedback
unit or control head.

aseptic sampling valve - modules

IG

DV

FA

MA

R

PA

IG Inline-housing

DV Steam valve

FA Spring module

MA Manual actuator

R End ring

PA Pneumatic actuator

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Summary of Contents for 6125

Page 1: ...Operating instruction Translation of the original Aseptic sampling valve Type 6125 pneumatical manual GB ENGLISH P D F a k 2 2 1 1 2 0 2 1 ...

Page 2: ...KIESELMANN GmbH Paul Kieselmann Str 4 10 D 75438 Knittlingen 49 0 7043 371 0 7 49 0 7043 371 125 www kieselmann de info kieselmann de Copyright KIESELMANN FLUID PROCESS GROUP ...

Page 3: ...d operation 9 5 1 Description of function 9 5 2 Control system and position indicator 9 6 Commissioning service and maintenance 10 6 1 Commissioning 10 6 1 1 Installation instructions 10 6 1 2 General welding guidelines 10 6 1 3 ATEX Guidelines 10 6 2 Service 11 6 3 Cleaning 11 6 4 Sterilization 11 7 Technical data 13 8 Disassembly and assembly 14 8 1 Disassembly sampling valve 14 8 2 Assemble sam...

Page 4: ...ration in struction The hints are highlighted with a danger symbol and a signal word Texts beside these symbols have to be read and adhered to by all means Please continue with the text and with the handling at the valve only afterwards Symbol Signal word Meaning DANGER Imminent danger which will result severe personal injury or death WARNING Imminent danger which may result severe personal injury...

Page 5: ...r made inactive Only use original spare parts and accessories recommended by the manufacturer 1 6 General instructions The user is obliged to operate the fitting only when it is in good working order In addition to the in structions given in the operating manual please observe the relevant accident prevention regula tions generally accepted safety regulations regulations effective in the country o...

Page 6: ...ral safety instructions WARNING Risk of injury by outflowing medium Dismantling the valve or valve assemblies from the plant can cause injuries Medias flowing through the leakage drain outlet are to be drained off without splashing into a discharge arrangement Carry the disassembling only if when the plant has been rendered pressure less and free of liquid and gas CAUTION Risk of burning whilst fl...

Page 7: ...OTICE Damage to the product due to improper storage Observe storage instructions avoid a prolonged storage INFORMATION Recommendation for longer storage We recommend regularly checking the product and the prevailing storage conditions during long storage times To avoid damage to seals and bearings products up to DN 125 OD 5 inch should be stored horizontally for maximum 6 months products larger th...

Page 8: ...ing Type 6125 xxx02x xxx pneumatical Housing connec tions INLINE Module t piece DN 25 150 OD 1 4 Tank welding socket Welding neck DN 25 Outlet Screw socket G 3 8 Tube end DN 10 Screw socket with blind nut G 3 8 Clip on Rinsing connection without connecting piece Screw socket G 3 8 Tube end DN 10 Screw socket with blind nut G 3 8 Clip on Steam valve Manual Steam valve Pneumatic Steam valve Pneumati...

Page 9: ... open valve the product flows out through the outlet pipe B Leaks will be discharged through the leakage hole L 5 2 Control system and position indicator Feedback unit optional Optionally modular valve control head systems can be installed to the actuator for reading and ac tuating valve positions The standard version is a closed system with SPS or ASI bus switch on electronics and integrated 3 2 ...

Page 10: ...elding To prevent damage welding should be undertaken by certified personnel EN ISO 9606 1 Use the TIG Tungsten Inert Gas welding process CAUTION Damage and injuries due to high temperature supply To avoid a distortion of the components all welding parts must be welded to stress relieved Allow all components to cool before assembling NOTICE Damage due to impurities Impurities can cause damage to t...

Page 11: ...q GTE703 Silicone Klüber Sintheso pro AA2 Thread Interflon Food It is only permitted to use approved lubricants if the respective fitting is used for the produc tion of food or drink Please observe the relevant safety data sheets of the manufacturers of lub ricants 6 3 Cleaning SP L B The cleaning of the valve occurs in the closed state over con nection B whereat with concurrent cleaning of the ta...

Page 12: ... burning whilst flaming the valve There is a risk from burns of parts of the body Ø The valve gets very hot under flaming When flaming the valve wear suitable protective gloves and protective clothing local fire safety regulations must be followed CAUTION Destroy of sealing materials due to high heat supply When flaming attention must be paid so that the valve is not exposed to short time temperat...

Page 13: ...ding connection Outlet connections G3 8 G3 8 with blind nut DN10 Clip on Rinsing and steam connections G3 8 G3 8 with blind nut DN10 Clip on Connection for manual or pneumatically steam valve Temperature range Ambient air 4 to 45 C Operating medium dependent 0 to 95 C Sterilization SIP 30 min EPDM 140 C PTFE 130 C NBR 100 C Operating pressure max 10 bar for liquids Leak rate A DIN EN 12266 1 Contr...

Page 14: ...ampling valve NOTICE All threaded joint have right hand thread Unscrew and remove control air steam resp cleaning lines and electrical lines complete feedback unit or control head aseptic sampling valve modules IG DV FA MA R PA IG Inline housing DV Steam valve FA Spring module MA Manual actuator R End ring PA Pneumatic actuator ...

Page 15: ...move the clamp coupling F11 and dismount the valve insert from the housing IG Disconnect the compressed air at connection LA LA LA P1 IG F12 F13 F11 manually open the actuator via Allen key Remove cap K Place a nut M12 and a washer A6 4 on the shaft P1 and screw in a Allen screw M6x10 in the shaft till metallic stop by hand Then turn further with al Allen key to the limit stop approx 3 turns The p...

Page 16: ... P6 PA LA M4 Dismantle circlip ring P2 and pull off piston P4 Dismount O rings P3 and P5 Unscrew shaft P1 from shaft F4 Dismantle manual actuator MA Pull off cover M12 Remove O rings M7 and M11 Unscrew housing M10 Remove disc M6 dog M3 with pins M2 MA Unscrew with a hook wrench the worm M5 from shaft F4 The spring F7 is completely re laxed Remove disc M1 Remove plain bearing M8 and O Ring M9 from ...

Page 17: ... Dismantle spring module FA Pull off the housing F10 spring F7 and guidance F6 from shaft F4 Clamp shaft F4 between soft jaws in a vice and unscrew the bellow F1 with a pliers FA Remove the guidance F2 and the plate spring F3 Dismount de plain bearing F9 and O ring F8 from housing F10 ...

Page 18: ...residue on the threaded connection G1 and degrease thoroughly During assembly secure the new bellows again with a Screw retention detachable e g Loctite 243 Insert spring module FA At first open the valve manually See fig A gap SP 1mm Fig A Place a nut M and a washer U on the shaft F4 Screw a nut S in the shaft till metallic stop by hand Then turn further with a flat wrench to the limit stop appro...

Page 19: ... and the bellow lift up from valve seat Use a flat wrench SW 32 to unscrew the steam valve from the housing pDV D1 S U M 3x SW32 Unscrew the screw S and remove nut M and disc U CAUTION Risk of injury by jumping out components Spring preloaded valve When unscrewing the cover D15 components can jump out Unscrew cover D15 Remove all components from housing D5 Dismount circlip ring D16 and pull piston...

Page 20: ... mD7 mD6 mD5 Unscrew piston mD1 from shaft mD2 Remove the wearing parts mD1 mD3 mD4 mD7 mD6 mD5 mD8 mD3 mD2 D7 mD1 8 4 Assemble steam valve Before installation thoroughly clean and slightly lubricate mounting areas and running sur faces Lightly grease and mounting the O rings CAUTION Ø Thread connection G2 is secured with a screw retention Ø After unscrewing the piston D1 e g mD1 it must always be...

Page 21: ...c manual with steam valve Inline housing with outlet nozzle R VE DV IG1 IG F12 F11 PA MA FA D7 LA1 DV pneum elev actuator air open spring close F12 Allen screw F11 clamp ring FA Spring module IG case complete IG1 O ring Art 2304060030 170 MA Modul manual actuator PA Module pneumatic actuator PA R ring VE insert complete D7 o ring LA1 plug in connection ...

Page 22: ...expansion bellow F2 guidance F3 Cup spring F4 shaft F4 1 headless pin F4 2 bush F5 cylinder pin F6 guidance F7 pressure spring F8 o ring F9 plain bearing F10 case MA Modul manual actuator M1 washer M2 case M3 dog M4 handle M5 worm M6 washer M7 cover M8 plain bearing M9 o ring PA Module pneumatic actuator PA P1 shaft P4 piston P2 circlip ring P5 o ring P3 o ring P6 plain bearing P7 o ring P8 case L...

Page 23: ...1 F4 1 F1 expansion bellow F2 guidance F3 Cup spring F4 shaft F4 1 headless pin F4 2 bush F5 cylinder pin F6 guidance F7 pressure spring F8 o ring F9 plain bearing F10 case F11 clamp ring F12 Allen screw Modul manual actuator M1 M3 M4 M7 M8 M9 M2 M5 M6 M1 washer M2 case M3 dog M4 handle M5 worm M6 washer M7 cover M8 plain bearing M9 o ring ...

Page 24: ...ing P3 o ring P4 piston P5 o ring P6 plain bearing P7 o ring P8 case Module pneumatic actuator DV D7 D1 D4 D6 D2 D14 D5 D11 K D9 D10 D3 D8 D12 D13 D15 R LA1 D16 D1 piston D2 o ring D3 shaft D4 o ring D5 case D6 plain bearing D7 o ring D8 shaft D9 o ring D10 piston D11 o ring D12 pressure spring D13 plain bearing D14 o ring D15 casing cover D16 circlip ring LA1 plug in connection K cap R ring ...

Page 25: ...ruction Drawings and dimensions 9 6125_APNV_EN 25 32 Module manual actuator mDV mD7 mD1 mD2 mD6 mD8 mD3 mD5 D7 mD4 D7 o ring mD1 piston mD2 o ring mD3 shaft mD4 thread bolt mD5 handwheel mD6 washer mD7 circlip ring mD8 circlip ring ...

Page 26: ...atic steam valve manual steam valve Inline housing manual steam valve pneumatic steam valve Housing T pipe pieces Vessel welding flange Welding neck Inline Connections Screw socket G3 8 Screw socket G3 8 B with blind nut Tube DN10 Clip on Ø14 DN G3 8 G3 8 B DN10 Clip on L1 60 5 67 5 60 60 L2 55 65 53 5 53 5 DN DIN Inch 25 1 32 40 1 50 2 65 2 80 3 100 4 125 150 L3 DIN Inch 69 5 72 5 76 81 5 92 5 10...

Page 27: ...01 F4 2 1 6125022001 020 bush 1 4301 F5 1 8130006018 218 cylinder pin 1 4122 hardened F6 1 6125024001 057 Guide POM ws F7 1 8150303010 031 Pressure spring 1 4310 F8 1 2304010025 055 O ring NBR sw 70 F9 1 8050010003 156 Slide bearing iglidur F10 1 6125023001 220 Housing 1 4305 F11 1 6125025000 020 clamp coupling 1 4301 F12 2 8095005016 020 Allen screw 1 4301 Modul manual actuator MA 6125030000 021 ...

Page 28: ...PE tr Module pneumatic actuator DV 5101030000 000 Position Quant ity Item number Description Material 1 6125092000 115 Piston PEEK D2 1 5101031000 220 Housing 1 4305 D3 1 8216000002 015 plug in connection Brass D4 1 2304022030 055 O ring NBR sw 70 D8 1 5101032000 021 Shaft 1 4301 D6 1 8050015007 156 Slide bearing iglidur X D7 2 2304015030 055 O ring NBR sw 70 D16 1 8084007090 030 Retaining ring 1 ...

Page 29: ...uation Product name 6125 xxx xxx xxxx Product name Pos 0 Pos 1 Pos 2 Pos 3 aseptic sampling valve 6 1 2 5 Housing variation xxxx X xx xxx xxxx Kind of actuation Pos 4 Housing with Inline Clamp outlet connection 1 Housing with Inline Clamp outlet rinsing connection 2 Housing with DIN T piece outlet connection 3 Housing with DIN T piece outlet rinsing connection 4 Housing with tank welding neck outl...

Page 30: ...tlet connections Pos 6 G 3 8 screw socket 1 DN10 pipe connection 2 Clip on 3 G 3 8 screw socket with blind nut 4 Rinsing connection steam valve xxxx xxx X xx xxxx Rinsing connection Pos 7 no rinsing connection 0 G 3 8 screw socket 1 DN10 pipe connection 2 Clip on 3 G 3 8 screw socket with blind nut 4 Steam valve manual 5 pneumatic steam valve with end ring 6 pneumatic steam valve with feedback uni...

Page 31: ...head not with manual actuator 2 Separator xxxx xxx xxx xxxx Pos 10 Separator Control system External surface xxxx xxx xxx XXXX Control system and position indicator Pos 11 Pos 12 Pos 13 Pos 14 Control head KI Top SPS K 5 x x Control head KI Top ASi Bus K 6 x x External surface Pos 11 Pos 12 Pos 13 Pos 14 Valve with position indication External surface AISI316L stainless steel air connections 0 4 1...

Page 32: ...ank cleaning Safety valve Prevention of overpressure The manufacturer hereby states that the above product is considered as an incomplete machine in the sense defined in the Directive 2006 42 EC on Machinery The above product is exclusively in tended to be installed into a machine or an incomplete machine The said product does not yet con form to all the relevant requirements defined in the Direct...

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