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Step 12:  Attach Gusset to Front Frame Assembly

A:

   Make sure the assembly is square before proceeding.

B:

  From the inside of the assembly, attach (0312) Gusset flush to the outside edge of (1931) Post on the Swing 

Wall using 2 (S4) #8 x 3” Wood Screws. The other end of the gusset should be tight against (1908) Front Floor.  

(fig. 12.1 and 12.2)

C:

  Attach the other end of (0312) Gusset to (1908) Front Floor with 1 (S3) #8 x 2-1/2” Wood Screw and 1 (S4) 

#8 x 3” Wood Screw as shown in fig. 12.2.

Wood Parts

Hardware

1 x 

#8 x 2-1/2” Wood Screw

3 x 

#8 x 3” Wood Screw

S4

S3

1x 

Gusset 2 x 3 x 16”

0312

1908

0312

Flush to edge

S3

S4

S4

S4

0312

1931

Fig.  12.2

Fig.  12.1

Summary of Contents for BROOKRIDGE CLIMBING FRAME

Page 1: ...2020 Table of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys toAssembly Succe...

Page 2: ...set tipping over and loose ll surfacing materials washing away during heavy rains DO NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored Never a...

Page 3: ...he correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing i...

Page 4: ...m is designed and constructed of quality materials with your child s safety in mind As with all outdoor products used by children it will weather and wear To maximize the enjoyment safety and life of...

Page 5: ...assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limited Warranty KidKraft warrants that this product is free from de...

Page 6: ...ed for this purpose special attention Improper assembly could lead to an unsafe or dangerous condition Where this is shown 2 or 3 people are required to safely complete the step To avoid injury or dam...

Page 7: ...mple HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm...

Page 8: ...58 1 2 4642030 Box 2 Part Identification Reduced Part Size Nominal Size x 4 1 x 2 1 x 4 1 x 5 Actual Size 7 16 x 3 x 1 x 3 x 4 12pc 1503 Wall Board FSC 1 2 x 4 x 20 4631503 Box 2 2pc 1768 Lower Back...

Page 9: ...1777 CE Rock Board B FSC 1 x 6 x 17 4631777 Box 2 2pc 1890 CE Gap Board FSC 1 x 6 x 32 1 2 4631890 Box 2 5pc 1889 Floor Board FSC 1 x 6 x 32 1 2 4631889 Box 2 6pc 0318 Ground Stake FSC 1 1 4 x 1 1 2 x...

Page 10: ...nt Floor FSC 2 x 3 x 38 1 2 4641908 Box 2 2pc 0349 Rock Rail FSC 2 x 3 x 51 4640349 Box 2 2pc 1367 Post MK FSC 2 x 3 x 70 4641367 Box 2 1pc 4919 SW Rail Block FSC 2 x 4 x 5 3 8 4644919 Box 2 1pc 1856...

Page 11: ...een Yellow 1X 9200840 Greenbrook Cafe Frame Green ABC 1X 9750120 Chalk Wall Tarp Green 1X 3793000 Swing Hanger Covers 8pk 1X 3200184 Triangle Plate 4pk 1X 3202000 Swing Hanger Bolt Thru 4 pk 1X 932014...

Page 12: ...3 9277230 2pc H3 Hex Bolt 1 4 x 2 1 2 9277222 24pc H2 Hex Bolt 1 4 x 2 9277220 6pc LS3 Lag Screw 1 4 x 3 9262230 3pc LS2 Lag Screw 1 4 x 2 1 2 9272222 4pc LS1 Lag Screw 1 4 x 1 1 2 9262212 Hardware I...

Page 13: ...16 x 4 1 2 9277342 43pc FW3 8 Flat Washer 9251500 40pc TN1 1 4 T Nut 9285200 17pc FW0 3 16 Flat Washer 9251100 45pc FW2 5 16 Flat Washer 9251300 5pc BN1 1 4 Barrel Nut 9248200 53pc FW1 1 4 Flat Washe...

Page 14: ...4 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 5 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 6 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 1 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 2 CARTON...

Page 15: ...rming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 1777 and 1778 CE Rock Board A B fig 2 2 and attach using 1 PB2 1 4 x 1 1 4 Pa...

Page 16: ...r 5 16 t nut H7 G1 1 x Bolt Thru Swing Hangers pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 94 1 x Back Beam 2 x 6 x 94 1248 1249 Fig 3 4 Bolt Thru Swing Hangers Wood Parts Hardware Oth...

Page 17: ...washer flat washer and t nut fig 4 1 B Attach 1862 SW Support to both 1863 SW Posts and 1856 SW Upright using 3 G5 5 16 x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 4 1 Wood Parts Hard...

Page 18: ...ig 5 3 Make sure Swing End Assembly flares out at an angle fig 5 4 C Attach 2 Glider Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolt with 2 flat washers lock nut per Glider Hanger...

Page 19: ...n the bottom of the board Shorter rail connects to the MK Mount Longer rail connects to the Fort Post Note Pilot holes at top of board 11 C Attach 1578 1 1 8 x 15 7 8 Dowels to both rails with 2 S3 8...

Page 20: ...ach 1367 Post MK with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer per diagonal Once lag screws are installed tighten all bolts from Steps D E fig 7 3 A Insert 1 1858 1 1 8 x 18 5 8 Dowel into 2 1367...

Page 21: ...x MK Bracket A Using a MK Bracket connect both 1943 MK Rail Long and 1565 MK Rail Short to each 1367 Post MK with 1 G10 5 16 x 3 Hex Bolt with lock washer flat washer and t nut per bracket and MK Brac...

Page 22: ...Side Roof using 2 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut as shown in fig 9 1 and 9 2 Notice the hole locations in 2032 End Floor Notice the hole locations of 2032 End Floor Notice...

Page 23: ...1931 Posts in the top holes using 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 9 3 and 9 5 E Make sure 2034 Wall Support is square to the posts then attach to both 1931 Posts using 4 S2 8 x 1 1...

Page 24: ...h lock washer flat washer and t nut as shown in fig 10 1 B Attach 1 0369 Lower Diagonal to each side of the 2029 Ground SW with 1 H2 1 4 x 2 Hex Bolt with lock washer flat washer and t nut per diagona...

Page 25: ...r and 0369 Lower Diagonals to 1931 Posts with 1 LS3 1 4 x 3 Lag Screw with flat washer per diagonal fig 10 2 and 10 3 F Make sure 2034 Wall Support is square to the posts then attach to both 1931 Post...

Page 26: ...of 1931 Posts with 2 LS3 1 4 x 3 Lag Screws with flat washer in the top pre drilled holes and 2 S7 12 x 2 Pan Screws with 3 16 flat washers in the bottom holes as shown in fig 11 3 Wood Parts Hardware...

Page 27: ...n the Swing Wall using 2 S4 8 x 3 Wood Screws The other end of the gusset should be tight against 1908 Front Floor fig 12 1 and 12 2 C Attach the other end of 0312 Gusset to 1908 Front Floor with 1 S3...

Page 28: ...H13 1 4 x 3 1 2 Hex Bolt with lock washer flat washer and t nut fig 13 2 and 13 3 Wood Parts Hardware Fig 13 1 Fig 13 3 Fig 13 2 Notice hole positioned down Back H3 2 x 1 4 x 2 1 2 Hex Bolt 1 4 lock...

Page 29: ...s with flat washer in the top pre drilled holes and 2 S7 12 x 2 Pan Screws with 3 16 flat washers in the bottom holes as shown in fig 13 5 and 13 6 Step 13 Back Wall Assembly Part 2 Wood Parts Hardwar...

Page 30: ...stake fig 14 2 MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes...

Page 31: ...or fig 15 1 and 15 3 Attach 0349 Rock Rails to 1908 Front Floor using 4 S15 8 x 1 3 4 Wood Screws as shown in fig 15 2 B Attach 1779 CE Access Board to top of Rock Wall Assembly flush to top of 0349 R...

Page 32: ...ch board using the pilot holes with 2 S4 8 x 3 Wood Screws per end Make sure there is a 5 8 gap between 2031 Roof Support and 1903 Floor Joist fig 16 2 and 16 4 C Reinstall the middle and bottom bolts...

Page 33: ...d tight to each end of the assembly attaching to 1761 Side Joist 1903 Floor Joist and 1908 Front Floor using 5 S2 8 x 1 1 2 Wood Screws per board fig 16 5 Wood Parts Hardware 10 x 8 x 1 1 2 Wood Screw...

Page 34: ...ed Attach to 1761 Side Joist 1903 Floor Joist and 1908 Front Floor using 5 S2 8 x 1 1 2 Wood Screws per board fig 17 1 Step 17 Attach Floor Boards Wood Parts Hardware 25 x 8 x 1 1 2 Wood Screw 5 x Flo...

Page 35: ...t using 2 S2 8 x 1 1 2 Wood Screws fig 18 1 and 18 2 B Place 1227 CE Wall Board tight to the top of 1894 Back Floor and flush to the edge of 1931 Post and 2033 MK Mount Attach to post using 2 S2 8 x 1...

Page 36: ...2 S5 8 x 1 2 Pan Screws with 8 flat washer as shown in fig 19 2 and 19 3 The 4 screws on 2033 MK Mount are attached from the inside of the assembly fig 19 3 Fig 19 2 Fig 19 3 Fig 19 1 2033 1906 1227 1...

Page 37: ...n boards should be evenly spaced at 1 not exceeding 1 3 8 Make sure the bottom of the boards are tight against the floor boards and bevelled edges are facing out and are at the top of the boards fig 2...

Page 38: ...ing 1 1 4 Make sure the bottom of the boards are tight against the floor boards and bevelled edges are facing out and are at the top of the boards fig 21 1 and 21 2 Note Gaps between boards evenly spa...

Page 39: ...Sides fig 22 1 B At all 4 corners attach 1 Corner Brace using 3 S5 8 x 1 2 Pan Screw per brace as shown in fig 22 2 and 22 3 C Attach 1900 Ridge flush to the end of 2035 SW Mount with 2 S4 8 x 3 Wood...

Page 40: ...Back using 5 S5 8 x 1 2 Pan Screws with 8 flat washer fig 23 2 C Make sure the Canopy is tight and smooth then secure opposite end of Canopy to 1909 Tarp Front Back using 5 S5 8 x 1 2 Pan Screws with...

Page 41: ...r flat washer and t nut and 4 S6 12 x 1 Pan Screws as shown in fig 24 1 and 24 2 B Measure 21 1 2 from top of 1943 MK Rail Long to top of 1890 CE Gap Board then with a MB Mount Strap attach 1943 MK Ra...

Page 42: ...h 2 S3 8 x 2 1 2 Wood Screws fig 25 1 25 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check...

Page 43: ...l bit before installing the pan screws Hardware Other Parts 3 x 12 x 2 Pan Screw 1 x Slide S7 S7 1931 Fig 26 3 Fig 26 2 Fig 26 1 S7 Slide Tight Slide 1908 A Place Slide tighted to 1931 Post fig 26 1 a...

Page 44: ...and tight then attach to the top of 2032 End Floor with 5 evenly spaced S5 8 x 1 2 Pan Screws with 8 flat washer as shown in fig 27 4 On each side of the Cafe Canopy measure 1 down from the top of 20...

Page 45: ...osts 1 2 in from the edge of the tarp with 2 S5 8 x 1 2 Pan Screws with 8 flat washer fig 28 2 C Measure 1 1 2 down from the top of the tarp and attach to both 1931 Posts 1 2 in from the edge of the t...

Page 46: ...From the inside of the assembly and 1 2 in from the edge of the tarp attach tarp to 2036 Cafe Ground and 1941 Water Sand Support with 4 evenly spaced S5 8 x 1 2 Pan Screws with 8 flat washer per boar...

Page 47: ...as in fig 29 1 B Keeping the Cross Brace tight to the Seat Assemblies fasten the Cross Brace to each of the Seat Assemblies using the hardware provided fig 29 2 1 4 Flat washer Seat Seat Support Space...

Page 48: ...2036 Cafe Ground using 2 G2 5 16 x 1 Hex Bolt with lock washer flat washer and t nut per Seat Assembly fig 30 1 and 30 2 Hardware 4 x 5 16 x 1 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G2...

Page 49: ...with lock washer flat washer and t nut and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and 1 lock nut as shown in fig 31 1 1 x 5 16 x 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 1 x 5 16 x 4 1 2 Hex...

Page 50: ...ttach with 2 S3 8 x 2 1 2 Wood Screws per ground stake fig 32 1 and 32 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be...

Page 51: ...ach 1 Glider End to the Glider Seat using 1 5 16 Glider Long Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Glider End fig 33 1 B Install 2 Glider Rope into each Glider End using 2...

Page 52: ...onto hook fig 34 6 G Twist and flex Swing Hanger Cover onto open end of hook fig 34 7 Use an extra Flat Washer If Bolt protrudes beyond T Nut Warning Check entire play centre for bolts protruding bey...

Page 53: ...ts for this specific model read by a supervising adult on your set that is easily seen and Attach with screws provided to a location ATTACH THIS WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY...

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