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Mähraupe HyCut

Assembly, setting up, installation, initial commissioning

DE

2021-01-27

30 / 65

5

Assembly, setting up, installation, initial commissioning

5.1

Safety instructions

Observe all safety instructions provided in the Safety chapter!

(See Chapter 2 Safety on Page 7)

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Summary of Contents for B00108

Page 1: ...Order number B00108 From mach no Rev R01 Date 2021 01 27 original operating manual tracked mower HyCut...

Page 2: ...ny other way without prior written consent and except in cases permitted by the law We reserve the right to make changes without prior notification The original document was written in German All tran...

Page 3: ...ne for the first time For further information or if you have any problems please contact your dealer the importer or the manufacturer directly Make sure to pass the safety instructions on to all other...

Page 4: ...ssembly setting up installation initial commissioning 30 5 1 Safety instructions 30 6 Operation 31 6 1 Safety instructions 31 6 2 Wireless remote control 31 6 3 Turning on the tracked mower 35 6 4 Mov...

Page 5: ...8 1 Safety instructions 57 8 2 Warning codes 57 8 3 Causes of malfunctions and how to remedy them 57 8 4 Petrol engine malfunction table 57 8 5 Control system malfunction table 59 8 6 Drive malfuncti...

Page 6: ...ease read this manual thoroughly and carefully before using the machine or attachment for the first time If there is any information in the safety data sheet or in the product specific assembly or ope...

Page 7: ...threatening injuries and may cause extensive material damage Action that must be avoided so that the danger does not occur WARNING Type and source of the danger This symbol warns users of an impending...

Page 8: ...ions This symbol draws users attention to useful tips and recommendation as well as information on how to operate the machine efficiently and without any malfunctions Other types of identification The...

Page 9: ...s sign indicates that safety shoes must be worn in the area concerned Safety shoes protect the feet from being crushed and from falling parts and stops the user from slipping on slippery surfaces Wear...

Page 10: ...up the machine for the first time Never open or remove any protective devices while the engine is running Observe the information provided in the technical manual Note the lubrication points Do not to...

Page 11: ...r does not assume liability for damage arising from such use The operator bears the sole risk Adhering to the intended use includes complying with the manufacturer s operating maintenance and repair s...

Page 12: ...rator must ensure that they have sufficient visibility In areas with poor visibility stop the machine and ensure that nobody is in the danger zone Remove any obstacles or debris from the area to be cu...

Page 13: ...the mowing unit with a suitable tool the tracked mower must be turned off To do this turn the mower over and pull out the disconnect switch Driven parts pose a risk of crushing and shearing It is forb...

Page 14: ...hen travelling vertically on a slope the position above the slope above the tracked mower 1 in the left figure is prohibited The position on the slope 3 has a question mark next to it and should be av...

Page 15: ...lly and drive it downhill slowly When on a slope mow horizontally in one direction and then use the drive lever to reverse the direction of travel at the end of each row Set the speed on the rotary po...

Page 16: ...acked mower 1 or remote control 2 immediately The HyCut tracked mower will come to a complete stop The power supply to the engine controllers remains The combustion engine will shut down The blade dri...

Page 17: ...ported objects may fall or overturn This can result in significant material damage Proceed carefully when unloading the transported objects upon delivery and during internal transport and observe the...

Page 18: ...th cleaning agents and substances Do not inhale any vapours produced by cleaning agents and substances Do not handle close to open flame and do not smoke Noise level Like the warning information provi...

Page 19: ...er handling of operating materials and resources The improper handling of operating materials and resources can have serious health consequences or can even cause fatal injuries Read the applicable ma...

Page 20: ...grease and other contaminants Do not let any emitted operating materials and resources and cleaning agents and substances seep into the soil or flow into the sewage system The following environmentall...

Page 21: ...e work area and in particular from the ground Remove all tools and parts from the work area Cleaning agents WARNING Risk of injury caused by cleaning agents and substances being handled improperly The...

Page 22: ...esigned for the following tasks Mowing and mulching Fig 4 Overview 1 1 Right caterpillar track 2 Exhaust 3 Frame with emergency stop button flashing light and antenna 4 Mulching mowing unit height adj...

Page 23: ...tional description DE 2021 01 27 23 65 Fig 5 Overview 2 8 Four back up batteries connected in series 9 Combustion engine 10 Air filter 11 Fuel tank 12 Mowing drive electric motor 13 Left caterpillar d...

Page 24: ...bustion engine 9 drives a generator 16 via a connecting toothed drive belt 17 This provides the electrical energy for the electrical caterpillar drives 13 and 18 and the electrical drive of the mulchi...

Page 25: ...not accept the delivery or only accept it under reservation Note the extent of the damage on the transportation documents or on the transporter s delivery note File a complaint File complaints for de...

Page 26: ...fficiently dimensioned lifting equipment lashings must be used The lifting equipment lashings must not have any visible damage For the transport only vehicles tools and lifting equipment lashings that...

Page 27: ...ansporting lashing the machine 1 Turn off the engine turn the disconnect switch and pull out 2 When lifting the machine with a hoist only attach the lifting equipment to the transport lugs 1 3 When la...

Page 28: ...t run over or drawn into the machine All people involved in operating the machine must be instructed in detail before starting the work Both drive motors for the left and right drive chains close spri...

Page 29: ...M hraupe HyCut Transport packaging and storage DE 2021 01 27 29 65...

Page 30: ...up installation initial commissioning DE 2021 01 27 30 65 5 Assembly setting up installation initial commissioning 5 1 Safety instructions Observe all safety instructions provided in the Safety chapte...

Page 31: ...e HyCut tracked mower can be controlled via the supplied wireless remote control Fig 9 Wireless remote control 1 Forwards reverse drive lever 2 Emergency stop button 3 Trimming device for travelling o...

Page 32: ...ck drives Using the trimming device can be useful when travelling across the slope The combustion engine can be turned on and off using the combustion engine on off switch 4 The mowing unit can be tur...

Page 33: ...twice Work lights change depending on the direction of travel Only the two work lights in the direction of travel are turned on When the direction of travel changes the lights change The black button...

Page 34: ...4 65 Fig 11 Wireless remote control below view 18 Replaceable battery The battery 18 on the bottom of the remote control can be replaced with another battery There are two batteries 18 and a charging...

Page 35: ...s make sure that there is sufficient ventilation You can find the part numbers in the following list in Chapter 6 2 Wireless remote control on Page 31 1 Plug in and turn on the disconnect switch 2 Tur...

Page 36: ...e machine will move To reduce the speed or stop the machine let go of the drive lever or move it to its central position To adjust the direction of travel to the left or right move the right left driv...

Page 37: ...that there is sufficient ventilation Fig 13 Battery disconnect switch 1 Battery disconnect switch You can find the part numbers in the following list in Chapter 6 2 Wireless remote control on Page 31...

Page 38: ...d on If the engine has been turned off but the control unit is on the batteries will discharge in a short space of time Wherever possible park the mower on a flat surface Secure the tracked mower agai...

Page 39: ...nufacturer or spare parts approved by the manufacturer In case of any uncertainties or doubt contact our customer service team the manufacturer s customer service team see Manufacturer customer servic...

Page 40: ...from the mains and secure it against being turned on again Have the repairs carried out by a qualified electrician 7 3 2 Daily inspection Personnel Private and commercial operators Protective equipme...

Page 41: ...carried out the machine must be disconnected from the power supply and secured against being turned on again To do this turn off the battery disconnect switch and pull it out The planning execution an...

Page 42: ...rformed in accordance with all applicable laws and regulations In order to ensure a safe operation of the machine all safety devices must be checked Lubrication points Personnel Private and commercial...

Page 43: ...ould never be used at the same time Using the machine with an unbalanced blade combination can cause vibrations damage and even injuries Blades must be inspected for damage and cracks before being rew...

Page 44: ...bolt To remove the blade disc 1 proceed as follows 1 Loosen and remove the hexagon bolt 4 Ensure that the blade disc 1 does not fall off here 2 Remove the blade disc 1 washer 2 and wedge lock washer 3...

Page 45: ...nd remove it from the hexagon bolt 4 2 Remove the mowing unit blades 1 and spacer sleeve 3 from the top Ensure that the hexagon bolt 4 does not fall off here WARNING When installing the new blades 1 c...

Page 46: ...he engine air filter 2 are always free from foreign objects To check the condition of the engine air filter the engine air filter cover 2 must be opened at the two quick release fasteners Once the cov...

Page 47: ...the bolt of the lifting element 2 Lifting element jack available as an option 3 Rubber drive chain 1 Before using the lifting element 2 the new rubber drive chain 3 must be positioned so that the foo...

Page 48: ...olt 10 6 Pull the connecting bolt 10 out of the manual clamping mechanism 9 7 Swivel the manual clamping mechanism 9 upwards on one side and push the sliding element 5 as far into the roller carrier 1...

Page 49: ...hain tension WARNING Risk of injury risk of environmental damage if the chain tension is too low or too high If the chain tension is too low or too high there is a risk of injury and environmental and...

Page 50: ...ng unit 3 Disc springs 4 Edge of the sliding unit 5 Notch in the welded plate When the manual clamping mechanism 1 is turned the sliding unit 2 is moved in the direction of the disc springs 3 The corr...

Page 51: ...nnecting the connection cable to the battery to avoid any dangerous sparks Never try to charge a visibly damaged or frozen battery Connect the connection cable of the charging device to the battery Co...

Page 52: ...lt charging device Fig 21 48 volt charging device 1 Four 12 volt batteries Engine voltage 48 volts 2 One 12 volt battery Control voltage 12 volts 3 48 volt charging device The 48 volt 3 charging devic...

Page 53: ...voltage 48 volts 2 One 12 volt battery Control voltage 12 volts 3 One 24 volt charging device 4 Two charging devices each with 24 volts Two 24 volt 4 charging devices must be connected to the battery...

Page 54: ...ts 3 One 12 volt charging device 4 Four charging devices each with 12 volts Four 12 volt 4 charging devices must be connected to the battery terminals of the 48 volt engine voltage 1 as in the figure...

Page 55: ...d areas the machine can also be cleaned with compressed air Protective clothing in the form of protective eyewear and respirators if necessary must be worn Care to must be taken to ensure that flying...

Page 56: ...the machine on Page 55 2 Preserve the engine To do so follow the instructions provided in the engine manufacturer s manual 3 Ensure that the machine is sheltered To avoid corrosion protect the machin...

Page 57: ...lashing Load management active Quick flashing Tilting of the tracked mower in the limit area Slow flashing and horn signal Failure collective error message 8 3 Causes of malfunctions and how to remedy...

Page 58: ...engine becomes too hot Not enough engine oil Fill up the engine oil immediately Air filter dirty Clean or replace the air filter Cool air system restricted Clean fan grille clean interior cooling fins...

Page 59: ...ignal horn button The machine stops the lights flash error code appears on the display screen An error has occurred in the control system To reset the machine press Acknowledge error If the error occu...

Page 60: ...endulum blades are blocked Check the mower for foreign objects and remove if necessary Pendulum blades are in contact with the ground Raise the mowing unit Severe imbalance on the mower Loss of or dam...

Page 61: ...lean all assemblies and components correctly and dismantle the machine in accordance with all applicable local occupational safety and environmental protection regulation 9 3 Disposal If no return or...

Page 62: ...d only dispose of them in accordance with the regulations applicable to the operating site Machine parts that bear this symbol should never be disposed of with household waste They should only be disp...

Page 63: ...pprox 1600 mm Height 890 mm Weight approx 660 kg Speed When mowing forwards approx 0 7 continuously km h Sound pressure level on the ear in accordance with DIN EN 12733 Lpa Leq 85 dB Tracks Rubber Tra...

Page 64: ...34 and 2 4 GHz Equipment features Display Trimming chassis Speed control You can find further details in the manufacturer documents provided 10 4 Engine type Unit Net power 17 2 23 kW HP Engine oil re...

Page 65: ...EC Machinery Directive 2006 42 EC The machine also complies with all the applicable regulations from the following EC directives Low Voltage Directive 2014 35 EU Pressure Equipment Directive 2014 68...

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