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Kenmore 415.16505900, Use And Care Manual, Page: 19 / 28

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Kenmore 415.16505900 Use And Care Manual Download Page 19

Right Side Shelf and Side Burner Support Shelf

Attach mounting brackets to Right Side Shelf with #8-32x3/8’’ sheet metal screws and side shelf bushings (A). 

Note: Do 

not overtighten the screws.

Insert mounting brackets into Side Burner Shelf Support, and secure with #10-24x1/2’’ machine screws (B).
Attach Right Side Shelf and Side Burner Support Shelf to front of leg with 1/4’’-20x1/2’’ machine screws. Back of leg with 
1/4’’-20x1-1/4’’ machine screws and 1/4’’-20 flange nuts .

12

A

C

#8-32X3/8’’ 

Sheet Metal Screw

Qty.4

Side Shelf Bushing

Qty.4

1/4’’-20x1-1/4"

Machine Screw

Qty.4

1/4’’-20x1/2”

Machine Screw

Qty.4

1/4’’-20

Flange Nut

Qty. 4

464722309 • 464722509 • 19

B

Side Shelf Bushing

Mounting Bracket

Side Shelf Support

#10-24X1/2”

Machine Screw

Qty.4

Summary of Contents for 415.16505900

Page 1: ... not provided 7 16 Combination wrench not provided Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death WARNING Kenmore Model No 415 16505900 Kmart Item No 640 175289115 46...

Page 2: ...lain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe prac...

Page 3: ...itations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME WARRANTY KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship ...

Page 4: ...e gas from LP tank contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP cylinder in upright position for vapor withdrawal LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wi...

Page 5: ...rical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles Connecting Regulator To The LP Tank 1 LP tank must be properly secured ...

Page 6: ...ME 4 Brush soapy solution onto areas where bubbles are shown in picture below s Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by turning hand ...

Page 7: ...r is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled s Clean grill often preferably after eac...

Page 8: ... wait 5 minutes and try again Always close valve during the 5 minute waiting period If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidentally ignite with risk of injury Main burner Ignitor Lighting s Do not lean over grill while lighting 1 Open lid during lighting 2 3 Turn ON valve from source or tank Push and turn Ignition Burner control ...

Page 9: ...ing scrape the grates with a long handled brass wire bristle brush Check inside the grill bottom for grease build up and clean often especially after cooking fatty meat Do not mistake brown or black accumulation of grease and smoke for paint Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dr...

Page 10: ... meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline ...

Page 11: ... MODULE 80014458 24 1 HEAT SHIELD F TANK 80009837 25 1 RETAINER TANK 80007961 26 1 FRONT PANEL HANDLE 80017878 27 1 CONDIMENT BASKET 80017877 28 1 BURNER MAIN 80017864 29 1 COLLECTOR ELECTRODE ASSY 80012227 30 1 FIREBOX 80017862 31 3 CONTROL KNOB 80000035 32 1 MOUNTING BRACKET F PLASTIC SIDE SHELF BACK 80017921 33 1 MOUNTING BRACKET F PLASTIC SIDE SHELF FRONT 80017920 34 1 RIGHT SIDE SHELF 8001207...

Page 12: ...PARTS DIAGRAM 1 1 2 3 4 5 5 6 7 8 9 11 12 13 15 16 17 18 19 20 21 22 24 26 28 29 30 31 31 34 43 38 39 40 41 42 37 44 47 46 45 48 49 50 51 52 54 53 12 464722309 464722509 32 33 35 36 23 25 27 14 10 9 ...

Page 13: ... Tighten screws In back attach upper leg side brace and left back leg straight with 10 24x1 1 4 screw and 10 24 flange nut Do not tighten Attach support bracket in second hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 10 24 Flange Nut Qty 3 Upper Leg Right Front Leg Curve Right Back Leg Straight Support Bracket Leg Extender 464722309 464722509 13 Right L...

Page 14: ...uts through the 2 bottom holes of the upper leg 4 Right leg assembly Left leg assembly 10 24x2 Machine Screw 10 24x2 Machine Screw 2 Hinge Pin Hitch Pin Top brace Lower Front Panel Hitch Pin Qty 2 Upper front panel 14 464722309 464722509 Back Brace to Cart Remove previously attached screws and nuts securing the upper leg and side brace as noted below Attach upper and lower back braces with 10 24x1...

Page 15: ...low for the correct holes to use Wheel Bushing Qty 1 Hitch Pin Qty 1 Axle Rod Wheel Wheel Wheel Bushing Hitch Pin Cone side of wheel against leg 464722309 464722509 15 8 32X3 8 sheet metal screws Tank Exclusion Hank tank exclusion wires onto lower front panel brackets attach other ends to back brace with 8 32X3 8 Sheet Metal Screw Qty 2 Loosen screws to adjust upper and lower front panels to line ...

Page 16: ... Nut Qty 8 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel using 10 24x1 2 machine screws Remove ignitor cap and plastic hex nut from Electronic Ignition Module assembly Insert module into the opening on control panel and attach with the removed hex nut Place AAA battery into module slot with positive end facing outward Screw ignitor cap onto module 10 24x1 2...

Page 17: ...Qty 2 10 24 Flange Nut Qty 2 10 24x3 8 Wing Screw Qty 1 FrontPanelHandleandCondimentbasket Attachfrontpanelhandletoupperfrontpanelusing 10 24flangenuts A Attachcondimentbaskettoupperfrontpanelasshown B 10 24 Flange Nut Qty 2 Tank retainer Heat shield 10 24x3 8 Wing Screw Front panel handle Condiment basket 464722309 464722509 17 B A Transparentize the left firebox support for clarity ...

Page 18: ... level from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C A 10 24 flange nuts 11 Burner assembly Firebox Heat shield for Tank Valve Burner tube Make sure the burner tubes are located underneath Heat Shield B 5x15 Fiber...

Page 19: ... 10 24x1 2 machine screws B Attach Right Side Shelf and Side Burner Support Shelf to front of leg with 1 4 20x1 2 machine screws Back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts 12 A C 8 32X3 8 Sheet Metal Screw Qty 4 Side Shelf Bushing Qty 4 1 4 20x1 1 4 Machine Screw Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 464722309 464722509 19 B Side Shelf Bushing Mounti...

Page 20: ... 2 machine screws and 10 24 flange nuts Press control knob onto valve stem and sideburner grate onto shelf D Attach sideburner with 8 32 wing nut and 10 24X1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 8 32 Wing Nut Qty 1 8 32X3 8 Sheet Metal Screw Qty 3 Sideburner Clip Qty 1 Sideburner Clip Sideburner Valve Sideburner Tube Correctly assembled burner to valve engagement Sideburner Ignitor Wire 5x...

Page 21: ... nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B Center flat portion of hinge on bottom 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 5x15 Fiber Washer Qty 8 10 24 Flange Nut Qty 4 7x15 Fiber Washer Qty 4 1 4 20 Wing nut Qty 2 10 24X1 2 Machine Scre...

Page 22: ...ffuser support Place cooking grate into firebox Cooking Grate Heat diffuser Attach Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Hitch Pin Qty 2 Hinge Pin Qty 2 22 464722309 464722509 ...

Page 23: ... be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down 19 Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Grease cup Grease clip Swing Away 464722309 464722509...

Page 24: ...ce cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder co...

Page 25: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider...

Page 26: ...Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnec...

Page 27: ...nnections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make s...

Page 28: ...ipment And electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparación a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 1 800 533 6937 1 800 LE FOYER Au Canada pour se...

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