Kendrion Kuhnke FIO AI4 Instruction Manual Download Page 8 | Manualshive

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Preface

Kendrion Kuhnke Automation GmbH

8

28. January 2020

Manual Objective and Organisation

This manual describes the EtherCAT slave IO modules of Kuhnke FIO. These modules provide the
EtherCAT master with the sensor details and operate the actuators. Other modules control the
communication with other systems.

The EtherCAT master control unit decides how to configure the network and create the control program.

This manual aims to introduce you to using the modules.

The examples are preferably based on CODESYS version 3 which has an EtherCAT master and an
EtherCAT configuration utility. The procedures may change if you are using other tools.

For in-depth knowledge of IEC 611131-3 programming, please refer to the CODESYS online help engine
and the references listed below.

CODESYS beginners may benefit from the comprehensive training offerings of 3S-Smart Software Solutions
GmbH.

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Summary of Contents for Kuhnke FIO AI4

Page 1: ...Instruction Manual Kuhnke FIO analogue IO Modules IP20 EtherCAT I O Modules E 747GB V2 28 01 2020...

Page 2: ...Definition 13 Interference Emission 13 General Notes on Installation 13 Electrical Immission Safeguard 13 Cable Routing and Wiring 13 Location of Installation 14 Temperature 14 Contamination 14 Impact...

Page 3: ...n examples 27 Object dictionary 32 Technical data 107 Analog inputs 107 Analog Outputs 108 General information 108 5 1 2 AO4 U I 12 Bit 109 Terminals 109 Status LEDs 110 Function 111 Technical Data 11...

Page 4: ...cal Data 178 Shield Terminal 2x8mm 178 Shield Terminal 14mm 178 7 Configuration 179 7 1 CODESYS V3 CODESYS Configurator 179 Offline Configuration 179 Online Configuration 182 8 Appendix 185 8 1 Techni...

Page 5: ...3 Bit 189 Kuhnke FIO AI8 16 U 13 Bit 189 Kuhnke FIO AI4 I 12 Bit 189 Kuhnke FIO AI8 I 12 Bit 189 Kuhnke FIO AI4 Pt Ni TC 16 Bit 189 Kuhnke FIO AI8 Pt Ni TC 16 Bit 190 Mixed I O Modules 190 Kuhnke FIO...

Page 6: ...ions 25 Aug 2017 Source version after separation of the instructions into categories and translation 31 Aug 2017 Inserting a note for the AI U modules 14 Jan 2019 Mounting instructions for the potenti...

Page 7: ...ss negligence on our part Terms of Delivery The general conditions of sales and service of Kendrion Kuhnke Automation GmbH shall apply Copyright Kendrion Kuhnke Automation GmbH This instruction manual...

Page 8: ...ol unit decides how to configure the network and create the control program This manual aims to introduce you to using the modules The examples are preferably based on CODESYS version 3 which has an E...

Page 9: ...ply at all times 2 4 Transport and Storage At times of transport and storage protect Kuhnke FIO Module against inadmissible exposure such as mechanical stress temperature humidity and or aggressive at...

Page 10: ...nclude selecting high quality components quality agreements with our suppliers actions to avoid static charges when handling MOS circuits worst case planning and design of all circuits visual inspecti...

Page 11: ...Potential consequences of non observance Preventive measures DANGER A DANGER warning makes you aware of an immediately hazardous situation which WILL cause a serious or fatal accident if not observed...

Page 12: ...es all dangerous states Emergency off installations must comply with EN 60204 IEC 204 VDE 0113 They must be operative at any time Safety and precautions regulations for qualified applications have to...

Page 13: ...lation instructions to be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels Interference Emission Interfering emission of electroma...

Page 14: ...erse effects of moisture corrosive gases liquids and conductive dust Operation of an impermissibly dirty module is not permitted Cleaning the device is also prohibited Impact and Vibration Consider po...

Page 15: ...uhnke FIO is a system of modules interconnecting via the backplane bus to make up a so called EtherCAT network able to transfer process signals For example a Kuhnke FIO system may comprise a Kuhnke FI...

Page 16: ...ith a controller such as the analogue modules are available as variants compatible with the process map control methodology of the Ventura FIO modules or as object controlled variants CoE CAN over Eth...

Page 17: ...gn The picture below shows the basic layout of the Kuhnke FIO modules The bus coupler and the I O modules differ in their connectors and indicators however The housing mount consists of an aluminium p...

Page 18: ...to the top and 35 mm to adjacent devices or cabinet surfaces Leave at least 20 mm of lateral distance to third party units and cabinet surfaces Order of Modules in Multi FIO Systems NOTE In order to...

Page 19: ...le about 1cm away towards the right of the first module Push the second module along the rail towards the first module until you hear the locking device snap in To Disconnect Two Modules Push down the...

Page 20: ...nector sleeve w collar to DIN 46 228 4 8 10 8 10 8 10 8 10 10 12 10 12 Connector sleeve w o collar to DIN 46 228 1 8 10 8 10 8 10 8 10 8 10 8 10 8 10 Stripped end mm sleeve length mm The spring assist...

Page 21: ...ing variants that connect earth to 24V Remember that even in case of a fault a maximum voltage of U max 33 V maybe supplied to these assemblies If you cannot rule out this risk external protection of...

Page 22: ...cted Power to the I O module outputs is supplied separately Spring assisted plug with bolt flange for bus coupler connection I O Modules The I O supply connects to the I O module using plug type termi...

Page 23: ...tor of the IO power supply Remember the following if you choose to do so NOTE Avoid any reverse feeding of outputs while the power supply to the outputs is turned off This applies if the system is sti...

Page 24: ...thernet connection Connected Green on Connected to Ethernet Traffic Green flashing Exchanging telegrams LED IO Every I O module has an LED labelled IO It indicates the state of the module s I Os Refer...

Page 25: ...GB V2 25 28 January 2020 5 Kuhnke FIO Modules 5 1 Analogue FIO Modules 5 1 1 AI4 12Bit AO4 16Bit CoE Terminals Power supply to module I Os L 24 VDC L 0 V Funktionserde Schirm der Analogleitungen Absch...

Page 26: ...ror Off Malfunction of module if E bus LED On Inoperative if E bus LED Off Red 1x Short circuit Red 2x Low voltage Red 4x EtherCAT watchdog control Red 6x Module specific fault Red 7x Configuration er...

Page 27: ...ng on the configuration of the analog inputs various predefined mappings are available A basic distinction is made between the following display formats Field Value Physical Input value in V or mA as...

Page 28: ...e object of the scaled analog input values The predefined mapping object 1A03h can be selected for this purpose AI Channel Control 2001h Bit 1 0 Scaling by factor and offset Bit 1 1 Scaling by set poi...

Page 29: ...e activated The analog outputs are activated by configuring the output type of the respective output Objekt Beschreibung AO Output Type 6310h 0 Disabled Default 10 0 10 V 11 10 V 20 0 20 mA 21 4 20 mA...

Page 30: ...rk synchronously For this purpose there is a local clock in the EtherCAT slave controllers which is automatically synchronised by the EtherCAT master with the master clock in the EtherCAT network with...

Page 31: ...C Cycle time 4000 s 4 times oversampling Every 1000 s the Sync 0 interrupt is triggered on the module in which the input values are read These are available in the following objects Field Value Real P...

Page 32: ...No Value Range Fix Default Value 800A 0192h Additional Information 16 Bit 31 16 Bit 16 Digital Input FB o Bit 17 Analog Input FB Bit 18 Digital Output FB o Bit 19 Analog Output FB Bit 20 Controller F...

Page 33: ...4 3 2 1 0 MAN RES PROF COM TEMP VOL CUR GEN GEN General error CUR Current VOL Voltage TEMP Temperature COM Communication PROF Device profile RES reserved always 0 MAN Manufacturer specific Manufacture...

Page 34: ...ping No Units Value Range Fix Default Value 1 00 Subindex 0 of this object contains the length of the character string As of subindex 1 the individual characters are contained The character string is...

Page 35: ...endor ID Subindex 01h Data type UNSIGNED32 Access read only PDO Mapping No Default Value 0048554Bh Name Product Code Subindex 02h Data type UNSIGNED32 Access read only PDO Mapping No Default Value 000...

Page 36: ...AO4 U I 12 Bit Kendrion Kuhnke Automation GmbH 36 E 747GB V2 28 January 2020...

Page 37: ...3 Data Type Name Highest sub index supported Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 02h Name Local Error Reaction Subindex 01h Data type UNSIGNED32 Access read...

Page 38: ...ault Value 01h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2201 00 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 39: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Page 40: ...upported Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Valu...

Page 41: ...IGNED32 Access read write PDO Mapping No Default Value 00000000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object...

Page 42: ...supported Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Va...

Page 43: ...IGNED32 Access read write PDO Mapping No Default Value 00000000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object...

Page 44: ...ed Subindex 00h Data type UNSIGNED8 Access read only PDO Mapping No Default Value 04 Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 6300...

Page 45: ...IGNED32 Access read write PDO Mapping No Default Value 00000000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object...

Page 46: ...t Value 01h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 213F 00 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32 Acc...

Page 47: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Page 48: ...o Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 6100 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGN...

Page 49: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Page 50: ...g No Default Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 7100 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNS...

Page 51: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Page 52: ...ault Value 04h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 6130 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 53: ...00h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read w...

Page 54: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2101 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 55: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 56: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2102 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 57: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 58: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2103 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 59: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 60: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2104 01 10h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 61: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 62: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2131 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 63: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 64: ...ault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2132 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 65: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 66: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2133 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 67: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 68: ...fault Value 05h Name 1st Object to be mapped Subindex 01h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 2134 01 20h Name 2nd Object to be mapped Subindex 02h Data type UNSIGNED32...

Page 69: ...000h Name 7th Object to be mapped Subindex 07h Data type UNSIGNED32 Access read write PDO Mapping No Default Value 00000000h Name 8th Object to be mapped Subindex 08h Data type UNSIGNED32 Access read...

Page 70: ...Value 04h Name AI Channel Control 1 Subindex 01h Data type UINT8 Access read write PDO Mapping Yes RX PDO Default Value 00000000h Name AI Channel Control 2 Subindex 02h Data type UINT8 Access read wr...

Page 71: ...Kendrion Kuhnke Automation GmbH AI4 12Bit AO4 16Bit E 747GB V2 71 28 January 2020...

Page 72: ...1 Comparator active AI Channel Status 2002h Name AI Channel State Index 2002h Object Code ARRAY No of Elements 5 Data Type UINT8 Name Highest sub index supported Subindex 00h Data type UINT8 Access r...

Page 73: ...03h Data type UINT8 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Channel Status 4 Subindex 04h Data type UINT8 Access read only PDO Mapping Yes TX PDO Default Value 00000000...

Page 74: ...If a new error occurs it is written to subindex 1 The existing entries in subindexes 1 to 7 are moved one position backwards The error on subindex 7 is removed The number of errors that have already...

Page 75: ...ample N 0 N 4 Subindex 01h 05h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI1 AI2 Oversample Data FV 2102h Name AI2 Oversample Data FV In...

Page 76: ...ple N 0 N 4 Subindex 01h 05h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI3 AI4 Oversample Data FV 2104h Name AI4 Oversample Data FV Inde...

Page 77: ...Input Calibration Gain 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 1 0 Name AI Input Calibration Gain 2 Subindex 02h Data type REAL32 Access read write PDO Mapping N...

Page 78: ...le N 0 N 4 Subindex 01h 05h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI1 AI2 Oversample Data PV 2132h Name AI2 Oversample Data PV Inde...

Page 79: ...mple N 0 N 4 Subindex 01h 05h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Oversampling input values AI3 AI4 Oversample Data PV 2134h Name AI4 Oversample Data PV In...

Page 80: ...e or wire break 2331h AI1 Overvoltage or wire break 2332h AI2 Overvoltage or wire break 2333h AI3 Overvoltage or wire break 3120h Module undervoltage 5100h AI0 Input value outside the parameterized li...

Page 81: ...of Elements 0 Data Type UNSIGNED16 Access read write PDO Mapping Yes RX PDO Value Range Default Value 00h 7 6 5 4 3 2 1 0 RES RES 0 keine Aktion 1 Reset Device durchf hren Device Status 2202h Name Dev...

Page 82: ...ess read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 2 Subindex 02h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 3 Subinde...

Page 83: ...ubindex 00h Data type UINT16 Access read only PDO Mapping No Default Value 04h Name AI Sensor Type 1 Subindex 01h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h Name AI Sens...

Page 84: ...ion GmbH 84 E 747GB V2 28 January 2020 Name AI Sensor Type 4 Subindex 04h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h Channel dependent setting of the connected sensor 42...

Page 85: ...efault Value 04h Name AI Input Scaling 1 FV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 1 FV 2 Subindex 02h Data type REAL32 Access r...

Page 86: ...ault Value 04h Name AI Input Scaling 1 PV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 1 PV 2 Subindex 02h Data type REAL32 Access rea...

Page 87: ...efault Value 04h Name AI Input Scaling 2 FV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 2 FV 2 Subindex 02h Data type REAL32 Access r...

Page 88: ...ault Value 04h Name AI Input Scaling 2 PV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Scaling 2 PV 2 Subindex 02h Data type REAL32 Access rea...

Page 89: ...04h Name AI Input Offset 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Input Offset 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No...

Page 90: ...me AI Scaling Factor 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Scaling Factor 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No De...

Page 91: ...ue 04h Name AI Scaling Offset 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AI Scaling Offset 2 Subindex 02h Data type REAL32 Access read write PDO Mapp...

Page 92: ...ex 01h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input PV 2 Subindex 02h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h...

Page 93: ...No of Elements 5 Name Highest sub index supported Subindex 00h Data type UINT8 Access read only PDO Mapping No Default Value 04h Name AI Filter Type 1 Subindex 01h Data type ENUM Access read write PDO...

Page 94: ...T1 Filter AI Filter Constant 61A1h Name AI Filter Constant Index 61A1h Object Code RECORD No of Elements 5 Name Highest sub index supported Subindex 00h Data type UINT8 Access read only PDO Mapping No...

Page 95: ...04h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h PT1 Filter time in ms AO Output PV 6300h Name AO Output PV Index 6300h Object Code ARRAY No of Elements 5 Data Type REAL3...

Page 96: ...ping Yes TX PDO Default Value 00000000h Name AO Output PV 4 Subindex 04h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h AO Output Type 6310h Name AO Sensor Type Index...

Page 97: ...pping No Default Value 00000000h Name AO Sensor Type 4 Subindex 04h Data type UINT16 Access read write PDO Mapping No Default Value 00000000h Channel dependent setting of the output variable 0 Disable...

Page 98: ...ubindex 02h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 1 FV 3 Subindex 03h Data type REAL32 Access read write PDO Mapping No Default Value 0000000...

Page 99: ...No Default Value 00000000h Name AO Output Scaling 1 PV 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 1 PV 3 Subindex 03h Data type RE...

Page 100: ...01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 2 FV 2 Subindex 02h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name...

Page 101: ...efault Value 04h Name AO Output Scaling 2 PV 1 Subindex 01h Data type REAL32 Access read write PDO Mapping No Default Value 00000000h Name AO Output Scaling 2 PV 2 Subindex 02h Data type REAL32 Access...

Page 102: ...me AO Output FV 1 Subindex 01h Data type REAL32 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 2 Subindex 02h Data type REAL32 Access read only PDO Mapping Yes TX PD...

Page 103: ...Kendrion Kuhnke Automation GmbH AI4 12Bit AO4 16Bit E 747GB V2 103 28 January 2020...

Page 104: ...ss read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 2 Subindex 02h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AI Input FV 3 Subindex...

Page 105: ...No Default Value 04h Name AO Output FV 1 Subindex 01h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 2 Subindex 02h Data type INT16 Access read only...

Page 106: ...ccess read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 3 Subindex 03h Data type INT16 Access read only PDO Mapping Yes TX PDO Default Value 00000000h Name AO Output FV 4 Subi...

Page 107: ...Temperature error 0 005 K Internal resistance 300 Cut off frequency of input filter 100kHz Spannung Measurement range 0 10V Settling time 0 10V 22 s at 2k 200pF Measurement error 0 5 typical 0 4 of fi...

Page 108: ...t circuit protection Ja Short circuit current max 30mA Load resistance min 1k Settling time 0 10V 22 s bei 2k 200pF Current Output range 0 20mA 4 20mA 0 24mA Load resistance max 500 max 1mH induktive...

Page 109: ...ter s control program Please note the following differences if you have a program including the old variant Ventura FIO AO4 12 Bit old Kuhnke FIO AO4 12 Bit new Current 0 20mA Current 0 20mA To be abl...

Page 110: ...rror Off Malfunction of module if E bus LED On Inoperative if E bus LED Off Red 1x Short circuit Red 2x Low voltage Red 4x EtherCAT watchdog control Red 6x Module specific fault Red 7x Configuration e...

Page 111: ...7 32767 16 7FFF 6 6 12 19660 16 4CCC 26216 39320 16 9998 7 7 14 22936 16 5998 19662 45874 16 B332 8 8 16 26213 16 6665 13109 52427 16 CCCB 9 9 18 29490 16 7332 6555 58981 16 E665 10 10 20 32767 16 7FF...

Page 112: ...Configuration error or watchdog control Specific_Error BOOL Module specific fault OptionsSet BOOL Sent by module to acknowledge SetOptions To reset the messages see section Module Control Module speci...

Page 113: ...V 10V Short circuit protection Yes Short circuit current max 30mA Load resistance min 1k Settling time 0 10V 22 s at 2k 200pF Current Measuring range 0 20mA Load resistance max 500 max 1mH inductive S...

Page 114: ...94 442 02 with a Kuhnke FIO AO4 16 Bit module 694 442 52 you must modify the EtherCAT master s control program Please note the following differences Ventura FIO AO4 12 Bit old Kuhnke FIO AO4 16 Bit ne...

Page 115: ...and the module state Service data objects SDO are available for details and settings You may run the configuration tool offline to change some settings of module AO4 16 Bit such as the properties of...

Page 116: ...AO4 U I 16 Bit Kendrion Kuhnke Automation GmbH 116 E 747GB V2 28 January 2020 Click tap on Add choose an object and set the appropriate value...

Page 117: ...rror Off Malfunction of module if E bus LED On Inoperative if E bus LED Off Red 1x Short circuit Red 2x Low voltage Red 4x EtherCAT watchdog control Red 6x Module specific fault Red 7x Configuration e...

Page 118: ...999 13107 16 3332 3 6 8 8 7 2 9830 16 2666 19660 16 4CCC 4 8 10 4 9 6 13106 16 3332 26214 16 6665 5 10 12 0 12 0 16383 16 3FFF 32767 16 7FFF 6 12 13 6 14 4 19660 16 4CCC 39320 16 9998 7 14 15 2 16 8 2...

Page 119: ...sed Object Dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0xF0191 RO 1001 Error Register UINT8 RO 1008 Device Name String RO 1009 Hardware Version String 1 00 RO 100A Softwa...

Page 120: ...ehavior Output 3 Array 2004 0 Number of Entries UINT8 2 RO 2004 1 Active on Undervoltage 24 BOOL FALSE RW 2004 1 Active on EtherCAT Watchdog Error BOOL FALSE RW 6411 Analogue Outputs Array 6411 0 Numb...

Page 121: ...5 K Destruction limit external voltages 15V Voltage Measuring range 0 10V 10V Short circuit protection Yes Short circuit current max 30mA Load resistance min 1k Settling time 0 10V 22 s at 2k 200pF Cu...

Page 122: ...441 52 you must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates the state of the EtherCAT ASIC State LED flash code Explanation Init O...

Page 123: ...ignals Channels can be combined as follows 0 1 2 3 4 5 and 6 7 Measured Value Table Analogue voltage values Measured value Variable value 16 bits 10 V 5 V 2 5 V Bipolar Unipolar UINT Data type convers...

Page 124: ...hould deactivate the measurement channel at the start parameters or set the input to ground short circuit when measuring differential signals To Set up the Options Conversion of the analogue values ca...

Page 125: ...also use the SDO transfer components available for the EtherCAT master to change settings at runtime Click tap on Add choose an object and set the appropriate value Options You can set up the followin...

Page 126: ...pe Default Min Max Access 1000 Device Type UINT32 0x40191 RO 1001 Error Register UINT8 RO 1008 Device Name String AI4 8 U 13 Bit RO 1009 Hardware Version String 1 00 RO 100A Software Version String 1...

Page 127: ...gle ended Single ended 0 Differential 1 RW 2001 3 Input 4_5 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2001 4 Input 6_7 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2003...

Page 128: ...1 6 Analog Input 5 UINT16 RO P 6401 7 Analog Input 6 UINT16 RO P 6401 8 Analog Input 7 UINT16 RO P 6500 StateWord Array 6500 0 Number of Entries UINT8 16 RO 6500 1 ResetErrorAck BOOL RO P 6500 3 Ether...

Page 129: ...ronised with DC SM Conversion time 464 s if all channels are active Internal resistance 1M Input filter cutoff frequency typ 1kHz Measuring error 0 4 typ 0 2 of final value Baud rate 100 Mbit s Contro...

Page 130: ...441 03 with a Kuhnke FIO AI8 16 U module 694 441 53 you must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates the state of the EtherCA...

Page 131: ...3 5 1 75 22938 16 A666 6 3 1 5 19661 16 B333 5 2 5 1 25 16384 16 C000 4 2 1 13108 16 CCCC 3 1 5 0 75 9831 16 D999 2 1 0 5 6574 16 E666 1 0 5 0 25 3292 16 F324 0 0 0 0 0 0 0 1 0 5 0 25 3276 16 0CCC 655...

Page 132: ...ured values displayed in the I O image are floated To prevent this you should deactivate the measurement channel at the start parameters or set the input to ground short circuit when measuring differe...

Page 133: ...ettings of module AI4 8U 16 Bit such as the properties of each of the inputs The EtherCAT master will apply the settings when starting up the module You can also use the SDO transfer components availa...

Page 134: ...0 ResetError 0 errors are retained 1 errors cleared after removing their cause 1 15 not used Object Dictionary Index Name Type Default Min Max Access 1000 Device Type UINT32 0x40191 RO 1001 Error Regi...

Page 135: ...3 2 5V 4 RW 2000 6 Input 5 UINT8 Off Off 0 0 10V 1 5V 2 10V 3 2 5V 4 RW 2000 7 Input 6 UINT8 Off Off 0 0 10V 1 5V 2 10V 3 2 5V 4 RW 2000 8 Input 7 UINT8 Off Off 0 0 10V 1 5V 2 10V 3 2 5V 4 RW 2000 9...

Page 136: ...l 1 RW 2001 4 Input 6_7 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2001 5 Input 8_9 Switch UINT8 Single ended Single ended 0 Differential 1 RW 2001 6 Input 10_11 Switch UINT8 Single en...

Page 137: ...t 2 UINT16 RO P 6401 4 Analog Input 3 UINT16 RO P 6401 5 Analog Input 4 UINT16 RO P 6401 6 Analog Input 5 UINT16 RO P 6401 7 Analog Input 6 UINT16 RO P 6401 8 Analog Input 7 UINT16 RO P 6401 9 Analog...

Page 138: ...hronised with DC SM Conversion time 580 s if all channels are active Internal resistance 1M Input filter cutoff frequency typ 1kHz Measuring error 0 4 typ 0 2 of final value Baud rate 100 Mbit s Contr...

Page 139: ...must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates the state of the EtherCAT ASIC State LED flash code Explanation Init Off Initiali...

Page 140: ...hannel enabled Off Off Channel disabled Added to the CoE variant 694 441 51 Kuhnke FIO AI4 I 12 Bit Error Red 1x Current 20 5 mA Red 2x Current 3 5 mA 4 20 mA mode Function The AI4 I module has four a...

Page 141: ...ues and state of AI4 I CoE To Set up the Options Conversion of the analogue values can be synchronised with DC Distributed Clocks or SM Sync Manager The process data objects stored as variables in the...

Page 142: ...ne and choose the Startup Parameters to change some settings of module AI4 I 12 Bit such as the properties of each of the inputs The EtherCAT master will apply the settings when starting up the module...

Page 143: ...rent at 4 20mA 3 5mA 11 Input3low Current at 4 20mA 3 5mA 12 15 not used 16 Input0high Current 20 5 mA 17 Input1high Current 20 5 mA 18 Input2high Current 20 5 mA 19 Input3high Current 20 5 mA 20 31 n...

Page 144: ...e UINT8 1 1 255 RW 2003 3 Input 2 Average UINT8 1 1 255 RW 2003 4 Input 3 Average UINT8 1 1 255 RW 6401 Analogue input Array 6401 0 Number of Entries UINT8 4 RO 6401 1 Analog Input 0 UINT16 RO P 6401...

Page 145: ...asuring range 0 20mA 4 20mA final value 20mA Resolution 12 bit Start AD conversion synchronised with DC SM Conversion time 235 s if all channels are active Internal resistance 300 Input filter cutoff...

Page 146: ...I 12 Bit module 694 441 04 with a Kuhnke FIO AI8 I 12 Bit module 694 441 54 you must modify the EtherCAT master s control program Status LEDs LED EtherCAT Run The LED labelled EtherCAT Run indicates...

Page 147: ...EDs indicate the state of every channel State LED flash code Explanation On Green on Channel enabled Off Off Channel disabled Added to the CoE variant 694 441 51 Kuhnke FIO AI4 I 12 Bit Error red Curr...

Page 148: ...ues and state of AI8 I CoE To Set up the Options Conversion of the analogue values can be synchronised with DC Distributed Clocks or SM Sync Manager The process data objects stored as variables in the...

Page 149: ...ne and choose the Startup Parameters to change some settings of module AI8 I 12 Bit such as the properties of each of the inputs The EtherCAT master will apply the settings when starting up the module...

Page 150: ...Current at 4 20mA 3 5mA 10 Input2low Current at 4 20mA 3 5mA 11 Input3low Current at 4 20mA 3 5mA 12 Input4low Current at 4 20mA 3 5mA 13 Input5low Current at 4 20mA 3 5mA 14 Input6low Current at 4 2...

Page 151: ...nput 0 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW 2000 2 Input 1 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW 2000 3 Input 2 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW 2000 4 Input 3 UINT8 Off Off 0 4 20mA 5 0 20mA 6 RW...

Page 152: ...L RO P 6500 4 ConfigError BOOL RO P 6500 5 8 BOOL RO P 6500 9 Input 0 low BOOL RO P 6500 10 Input 1 low BOOL RO P 6500 11 Input 2 low BOOL RO P 6500 12 Input 3 low BOOL RO P 6500 13 Input 4 low BOOL R...

Page 153: ...time 290 s if all channels are active Internal resistance 300 Input filter cutoff frequency 100 kHz Measuring error 0 5 typ 0 4 of final value Supply of Sensors 24VDC a total of max 200mA Baud rate 1...

Page 154: ...lacing a Ventura FIO AI4 Pt Ni100 or 694 443 03 Ventura FIO AI4 Pt Ni1000 or 694 443 05 Ventura FIO AI4 TE 694 443 01 with a Kuhnke FIO AI4 Pt Ni TC module 694 443 57 you must modify the EtherCAT mast...

Page 155: ...ction to ensure that all error are detected shown properly Note on thermocouple mode Errors input low and input high are just indicative of the temperature being out of the set range A short circuit i...

Page 156: ...available for details and settings You may run the configuration tool offline and choose the Startup Parameters to change some settings of module AI4 Pt Ni TC such as the properties of each of the inp...

Page 157: ...mV 2 Pt100 3 Pt1000 4 Ni100 5 Ni1000 DIN43760 6 Thermo K 7 Thermo J InputFormat 0 0 1 C 1 V 2 Raw raw data Data rate and filter 0 1000 readings per second 1 600 readings per second 2 330 readings per...

Page 158: ...range of connected reading 18 Input2high Incorrect range of connected reading 19 Input3high Incorrect range of connected reading 20 31 not used Analogue Inputs Check the following variables for the di...

Page 159: ...INT32 0x0048554B RO 1018 2 Product Code UINT32 185345 RO 1018 3 Revision Number UINT32 1 RO 1018 4 Serial Number UINT32 RO 2000 Sensor Type Array 2000 0 Number of Entries UINT8 4 RO 2000 1 Sensor0 UIN...

Page 160: ...Number of Entries UINT8 4 2002 1 Input0DataRateAnd Filter UINT8 20 PLC 1000 PLC 0 600 PLC 1 330 PLC 2 175 PLC 3 90 PLC 4 45 PLC 5 20 PLC 6 20 PLC 50 60Hz 7 20 PLC 50Hz 8 20 PLC 60Hz 9 RO 2002 2 Input1...

Page 161: ...O P 6401 2 Analog Input 1 UINT16 RO P 6401 3 Analog Input 2 UINT16 RO P 6500 StateWord Array RO P 6500 0 Number of Entries UINT8 32 RO P 6500 1 ResetErrorAck BOOL RO P 6500 2 BOOL RO P 6500 3 EtherCAT...

Page 162: ...s Measuring range Type K 200 C 1372 C Measuring range Type J 50 C 760 C Measuring range mV 40 65 mV Pt100 Ni100 Measuring range Pt 75 C 670 C Measuring range Ni 60 C 250 C Input resistance 70 320 Meas...

Page 163: ...h ETG guidelines Before replacing a Ventura FIO AI8 Pt Ni100 694 443 02 or Ventura FIO AI8 Pt Ni1000 694 443 04 or Ventura FIO AI4 TE 694 443 06 with a Kuhnke FIO AI8 Pt Ni TC module 694 443 58 you mu...

Page 164: ...or 3 wire connection to ensure that all error are detected shown properly Note on thermocouple mode Errors input low and input high are just indicative of the temperature being out of the set range A...

Page 165: ...available for details and settings You may run the configuration tool offline and choose the Startup Parameters to change some settings of module AI8 Pt Ni TC such as the properties of each of the inp...

Page 166: ...2 Pt100 3 Pt1000 4 Ni100 5 Ni1000 DIN43760 6 Thermo K 7 Thermo J InputFormat 0 0 1 C Data rate and filter 1 V 2 Raw raw data 0 1000 readings per second Average 1 600 readings per second 2 330 readings...

Page 167: ...eading 16 Input0high Incorrect range of connected reading 17 Input1high Incorrect range of connected reading 18 Input2high Incorrect range of connected reading 19 Input3high Incorrect range of connect...

Page 168: ...sion String 1 00 RO 100A Software Version String 1 00 RO 1018 Identity Object Array 1018 0 Number of Entries UINT8 4 RO 1018 1 Vendor Id UINT32 0x0048554B RO 1018 2 Product Code UINT32 185346 RO 1018...

Page 169: ...PT100 PT1000 NI100 NI1000 Thermo_K Thermo_J RW 2000 7 Sensor6 UINT8 Off Off Internal PT100 PT1000 NI100 NI1000 Thermo_K Thermo_J RW 2000 8 Sensor7 UINT8 Off Off Internal PT100 PT1000 NI100 NI1000 Ther...

Page 170: ...rray 2002 0 Number of Entries UINT8 8 2002 1 Input0DataRateAnd Filter UINT8 20 PLC 1000 PLC 0 600 PLC 1 330 PLC 2 175 PLC 3 90 PLC 4 45 PLC 5 20 PLC 6 20 PLC 50 60Hz 7 20 PLC 50Hz 8 20 PLC 60Hz 9 RO 2...

Page 171: ...75 PLC 90 PLC 45 PLC 20 PLC 20 PLC 50 60Hz 20 PLC 50Hz 20 PLC 60Hz RO 2002 6 Input5DataRateAnd Filter UINT8 20 PLC 1000 PLC 600 PLC 330 PLC 175 PLC 90 PLC 45 PLC 20 PLC 20 PLC 50 60Hz 20 PLC 50Hz 20 P...

Page 172: ...6401 4 Analog Input 3 UINT16 RO P 6401 5 Analog Input 4 UINT16 RO P 6401 6 Analog Input 5 UINT16 RO P 6401 7 Analog Input 6 UINT16 RO P 6401 8 Analog Input 7 UINT16 RO P 6500 StateWord Array 6500 0 N...

Page 173: ...3 28 January 2020 Index Name Type Default Min Max Access 6500 1 EtherCAT Error BOOL RO P 6500 3 ConfigError BOOL RO P 6500 4 Module Control Array 7001 Number of Entries UINT8 1 RO 7001 0 Reset Error B...

Page 174: ...s Measuring range Type K 200 C 1372 C Measuring range Type J 50 C 760 C Measuring range mV 40 65 mV Pt100 Ni100 Measuring range Pt 75 C 670 C Measuring range Ni 60 C 250 C Input resistance 70 320 Meas...

Page 175: ...ate power lines It picks up the potential fed to connections L1 and L2 0 VDC or 24 VDC to the operator s discretion and distributes its among the connections 0 to 15 along the same line The E bus is f...

Page 176: ...ure that you do not mount several potential distributors next to each other to prevent possible EMC problems Please note the following connection example Technical Data Power Distributor 2 x 16 Power...

Page 177: ...ng washers Use the 2 screws washers and spring washers to mount the terminal bracket on the housing mount of the Kuhnke FIO module Screw the screws into the 2 holes tapped into the bottom of the front...

Page 178: ...endrion Kuhnke Automation GmbH 178 E 747GB V2 28 January 2020 Technical Data Shield Terminal 2x8mm Shield terminals 8mm 2 pcs Part no 694 412 01 Shield Terminal 14mm Shield terminals 14mm 1 pcs Part n...

Page 179: ...T allows both a configuration offline and the scanning of station data via an Ethernet line online configuration The examples below are based around the standard ETG configuration tool EtherCAT config...

Page 180: ...bH 180 E 747GB V2 28 January 2020 Go down the list of devices pick EtherCAT_Master EtherCAT Master and add Kuhnke Automation s FIO Controller Go down the list of devices pick E Bus FIO Controller and...

Page 181: ...e settings on the right hand side see section AO4 16Bit Keep repeating the last two steps until your configuration is complete If the configuration is complete and all devices are connected to the pro...

Page 182: ...nnect Kuhnke Controller 113 to the Kuhnke FIO AI8 I module and the Kuhnke FIO AI8 Pt Ni Tc module and turn on the power supply Use a CAT5 cable to connect your PC s Ethernet port to your CoDeSys3 cont...

Page 183: ...twork The software now scans the Ethernet network and finds the CoDeSys3 control unit connected to it Now select EtherCAT_Master and choose Netzwerk durchsuchen search network CoDeSys scans your Ether...

Page 184: ...Configuration Kendrion Kuhnke Automation GmbH 184 E 747GB V2 28 January 2020 Test the EtherCAT IOs DANGER Set outputs only if you are sure that this will cause no harm...

Page 185: ...l insulation modules electrically insulated from one another and from the bus Length of analogue signal lines 30m Storage temperature 25 70 C Working temperature 0 55 C Rel humidity 5 95 non condensin...

Page 186: ...O state summarised state of every I O Digital inputs 8 3 ms delay Digital outputs 8 load 0 5 A high side semiconductor Kuhnke FIO Bus Coupler DI8 DO4 Part no 694 400 04 Fieldbus EtherCAT 100 Mbit s 1...

Page 187: ...iconductor Kuhnke FIO DI16 DO16 5ms 0 5A Part no 694 450 01 Digital inputs 16 5 ms delay Digital outputs 16 load 0 5 A high side semiconductor Kuhnke FIO DI16 DO16 1ms 0 5A LS Part no 694 450 13 Digit...

Page 188: ...ctor Kuhnke FIO DO8 NO Relay 24V Part no 694 452 03 Digital outputs 8 load 5A resistive 2A inductive n o relay Swiching voltage max 24 VDC VAC Kuhnke FIO DO8 NO Relay 230 VAC Part no 694 452 04 Digita...

Page 189: ...r 8x single ended Resolution 13 bit Measuring range 0 10V 10V 5V 2 5V Conversion time 464 s all channels Kuhnke FIO AI8 16 U 13 Bit Part no 694 441 53 Analogue inputs 8x differential signal or 16x sin...

Page 190: ...ection reset Counting frequency 500 kHz up to 1 MHz Analogue inputs 4x 0 10 V 12 bit RS485 2 4 921 6 kBit s electrically insulated Counter Posi Drive CAM Modules Counter2 5V Part no 694 444 01 Encoder...

Page 191: ...ort Part no 694 455 04 Serial interface 2x RS232 electrically insulated Baud rate 2400 115200 Bit s Payload data max 152 bytes In Out Kuhnke FIO CAN Master Slave Part no 694 455 06 Serial interface RS...

Page 192: ...694 451 02 182 644 36 pin Kuhnke FIO DI16 1ms 694 451 03 182 639 18 pin Kuhnke FIO DI16 DO8 1ms 1A 694 450 02 176 617 36 pin Kuhnke FIO DI8 DO8 5ms 0 5A 694 450 04 182 638 18 pin Kuhnke FIO DI8 DO8 1...

Page 193: ...n Kuhnke FIO RS232 2 Port 694 455 04 185 725 18 pin Kuhnke FIO CAN Master Slave 694 455 06 187 272 18 pin Safety Modules Kuhnke FIO Safety PLC 694 330 00 178 779 none Kuhnke FIO Safety SDI4 SDO2 694 4...

Page 194: ...ctor 18 pin 20x 694 101 18 20 178 641 Spring return unlock button Kuhnke FIO connector 36 pin 20x 694 101 36 20 178 643 Push in unlock button Name Part no ID no Type Ventura FIO Connector black plug b...

Page 195: ...ive overview of our sales and service network including all the relevant addresses Feel free to also contact us at our headquarters in Malente Germany Malente Headquarters Kendrion Kuhnke Automation G...

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