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Kemper 490plus, Operator'S Manual

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Kemper 490plus Operator'S Manual Download Page 32

Attaching to a CLAAS Forage Harvester

KM00321,0000723 -19-11JAN18-1/1

KM00321,0000204 -19-18AUG09-1/1

KM00321,00008B5 -19-25FEB19-1/1

Compatibility Chart (Forage Harvesters,
Types 498)

CAUTION: Before attaching the rotary

harvesting unit to a forage harvester, carry

out the steps included in Section Prepare
the Rotary Harvesting Unit.

The rotary harvesting unit is prepared for installation on
the following CLAAS forage harvester types:

Compatibility chart rotary harvesting unit/CLAAS forage harvester

Type 498

................................................................................

950
960
970
980

Ballasting Harvester

Before attaching the rotary harvesting unit, make sure
harvester is ballasted correctly.

IMPORTANT: Always refer to the information given

in Wheels and Ballast Section of the forage
harvester operator's manual.

Adjust additional headlights on forage
harvester

IMPORTANT: When folding the rotary harvesting

unit, there is a risk of collision with the forage
harvester's auxiliary headlights (A).

To avoid a collision when folding the mower attachment,
adjust the forage harvester's auxiliary headlights (A) as far
outward as possible.

A—Auxiliary headlights

KM1002288

—UN—07MA

Y12

25-1

120519

PN=32

Summary of Contents for 490plus

Page 1: ...Rotary harvesting unit 490plus OMKM121433 OPERATOR S MANUAL 490plus Rotary Harvesting Unit OMKM121433 ISSUE K9 ENGLISH Maschinenfabrik Kemper GmbH Co KG European Edition PRINTED IN U S A ...

Page 2: ...eeds these numbers when you order parts File the identification numbers in a secure place away from machine BEFORE DELIVERING THIS MACHINE your dealer performed a predelivery inspection INTENDED USE THIS ROTARY HARVESTING UNIT may be used ONLY for harvesting thick stemmed flexible types of plant such as corn elephant grass or bamboo thin stemmed types of plant such as grain crop mustard Use in any...

Page 3: ...Area 10 4 Foldable Feed Bars 10 5 Hydraulic Lines 10 5 Driveshaft 10 5 Input Transmission 10 6 Haulage Haulage of the rotary harvesting unit General Notes 15 1 Loading with a crane rotary harvesting units up to serial no 135629 15 1 Loading with a Crane rotary harvesting unit starting with Serial No 135630 15 3 Secure the Rotary Harvesting Unit for Transport Lashing Points 15 5 Preparing the Rotar...

Page 4: ...al View of Drives and Oil Levels on the Rotary Harvesting Unit 50 6 Overview of Oil Levels in Input Transmission 50 7 Every 10 Hours of Operation Clean ers and Blade Rotor Segments 50 7 Every 10 Operating Hours Balance Weights 50 8 Every 50 Hours Claw Clutch 50 8 Every 50 Hours Lower Pin of Hydraulic Cylinder and Pivots of the Outer Units 50 9 Page Every 50 hours of operation Upper rollers of the ...

Page 5: ...tion All decals are in place and in good condition This rotary harvesting unit has been tested and to the best of my knowledge is ready for delivery to the customer Date Tested Signature of Technician Delivery Checklist The following checklist is a reminder of very important information which should be conveyed directly to the customer when delivering the machine Advise the customer that the life ...

Page 6: ...on All safety shields are in place and fastened securely Check for broken or damaged parts Replace any broken or damaged parts with genuine spare parts If possible run the rotary harvesting unit to see if it is functioning properly Check for worn rotary knives Once again discuss proper harvesting management practices these are required for good silage Review the entire operator s manual together w...

Page 7: ...Identification View KM00321 0000710 19 21DEC17 1 1 Identification View KM336547 UN 24JAN18 00 1 120519 PN 7 ...

Page 8: ...ty signs are available from your KEMPER dealer Before you start working with the machine learn how to operate the machine and how to use controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual ...

Page 9: ...llow a child or an untrained person to operate the machine Instruct all operators not to give children a ride on the machine or an attachment Never operate machine when distracted fatigued or impaired Proper machine operation requires the operator s full attention and awareness Use Safety Lights and Devices Prevent collisions with other road users Slow moving tractors with implements or drawn equi...

Page 10: ...aring Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine TS206 UN 15APR13 Check Machine Safety Always check the road and general operating safety of the machine before using Guards and ...

Page 11: ...ear of Harvesting Unit Due to their function the cutting rotors as well as gathering cross and feed drums cannot be completely shielded Stay clear of these moving elements during operation Always disengage main clutch shut off engine and remove key before servicing or unclogging harvesting unit ES118704 UN 21MAR95 Keep Hands Away From Knives Never attempt to clear obstructions in front of or on ha...

Page 12: ...eet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil...

Page 13: ...g parts If these items were to get caught severe injury could result Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts TS228 UN 23AUG88 Support Machine Properly Always lower the attachment or implement to the ground before you work on the machine If the work requires that the machine or attachment be lifted provide secure support for them If left in a rai...

Page 14: ... be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source X9811 UN 23AUG88 Driving on Roads with Rotary Harvesting Unit Attached Before driving the forage harvester on public roads the rotary harvesting unit must be raised and secured in the raised position The rotary harvesting unit must not however...

Page 15: ... stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating Do not use a chlorinated solvent in areas where welding will take place TS220 UN 15APR13 Do all work in an area that is well ventilated to carry toxic fumes and dust away Dispose of pain...

Page 16: ...food or beverage containers Do not pour waste fluids onto the ground down a drain or into any water source Observe all national state and local laws regulations or ordinances governing the handling or disposal of waste fluids example oil fuel coolant brake fluid TS1133 UN 15APR13 filters batteries and other substances or parts Burning of flammable fluids or components in other than specially desig...

Page 17: ...1 Park Machine Safely Before working on the machine Lower all equipment to the ground Stop the engine and remove the key Disconnect the battery ground strap Hang a DO NOT OPERATE tag in operator station TS230 UN 24MAY89 05 10 120519 PN 17 ...

Page 18: ...cement on the machine and a brief explanatory text are shown below TS231 19 07OCT88 Replace Safety Signs Replace missing or damaged safety signs Use this operator s manual for correct safety sign placement There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator s manual TS201 UN 15APR13 Operator s Manual This opera...

Page 19: ...d remove ignition key KM329475 UN 16OCT17 Rotating Blades Do not touch any moving machine parts Wait for all moving parts to come to a standstill The rotating blades are not immediately stopped when the machine is shut down Rotating blades can catch arms legs or loose clothing as long as they are in motion and can cause serious injury KM329476 UN 16OCT17 KM329477 UN 16OCT17 10 2 120519 PN 19 ...

Page 20: ...persons are standing within the folding area Before folding or unfolding ensure that all persons keep the required safety distance from the rotary harvesting unit KM329478 UN 16OCT17 KM329479 UN 16OCT17 Stay Clear of Rotary Harvesting Unit DANGER stay clear of rotary harvesting unit Before doing service work or clearing blockages Switch off header drive Turn engine OFF Remove ignition key KM329480...

Page 21: ...g drums when in operation Always keep the required safety distance from the rotating drums Wait for all moving parts to come to a standstill KM334513 UN 16OCT17 KM334514 UN 16OCT17 Crushing Danger Area Never reach into crushing danger area as long as side parts are moving Reaching into crushing danger area can cause serious personal injury KM334515 UN 16OCT17 KM334516 UN 20OCT17 10 4 120519 PN 21 ...

Page 22: ...KM334518 UN 16OCT17 Hydraulic Lines Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic lines Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids KM336548 UN 22DEC17 Driveshaft Stay clear of rotating driveshaft Entanglement in the rotating driveshaft can cause serio...

Page 23: ...Safety Decals KM00321 000071C 19 08JAN18 1 1 Input Transmission Stay clear of hot surfaces KM336550 UN 08JAN18 10 6 120519 PN 23 ...

Page 24: ...ort the rotary harvesting unit in another way as this may cause machine damage Loading with a crane rotary harvesting units up to serial no 135629 IMPORTANT Before loading the rotary harvesting unit with a crane it is essential to pull out jackstands A on both sides Failure to do so will result in machine damage 1 Pull out jackstand A in direction of arrow 2 Secure jackstand A in the extended posi...

Page 25: ...ght requirements of the rotary harvesting unit see Specifications Section Use chains with an appropriate length to meet an angle of less than 45 as shown in the illustration 1 Fold the rotary harvesting unit in 2 Make sure that jackstands A are pulled out and secured in extended position 3 Attach a crane to the two suspension points B 4 Lift the rotary harvesting unit 15 2 120519 PN 25 ...

Page 26: ...y harvesting unit with a crane it is essential to install the support A in the haulage position Failure to do so will result in machine damage 1 Fold the support A out of its park position 1 in the direction of the arrow 2 Install the support A in the haulage position 2 A Support KM394496 UN 21OCT19 Parking Position KM394497 UN 21OCT19 Haulage Position 15 3 120519 PN 26 ...

Page 27: ...ight requirements of the rotary harvesting unit see Specifications section Use chains with an appropriate length to meet an angle of less than 45 as shown in the illustration 1 Folding the rotary harvesting unit 2 Make sure that support A is installed in the haulage position as shown 3 Attach a crane to the two suspension points B 4 Lift the rotary harvesting unit 15 4 120519 PN 27 ...

Page 28: ...inued on next page KM00321 000071E 19 10JAN18 1 2 Secure the Rotary Harvesting Unit for Transport Lashing Points KM334525 UN 24OCT17 Lashing points KM334526 UN 24OCT17 Lashing Points A Bugee cords 15 5 120519 PN 28 ...

Page 29: ...Haulage KM00321 000071E 19 10JAN18 2 2 Secure the rotary harvesting unit with bungee cords A on both sides as shown Secure accessories with an additional bungee cord optional 15 6 120519 PN 29 ...

Page 30: ... the unit for any damage that might have been incurred during transport Remove the Transport Pallet 1 Remove the bungee cord A 2 Loosen and remove screws B on both sides 3 Lift the rotary harvesting unit and remove the transport pallet C A Bungee cord B Screws C Transport pallet KM334527 UN 24OCT17 KM336551 UN 10JAN18 KM334529 UN 28FEB18 20 1 120519 PN 30 ...

Page 31: ...with the crane 1 Push in the transport support A in the direction of the arrow 2 Secure the shipping stand A with screw B IMPORTANT Use the shipping stands A only for transport with a crane Never use shipping stands A to park the rotary harvesting unit on the ground The shipping stands A must remain in the machine and must not be removed A Shipping stand B Screw KM334531 UN 10JAN18 KM334530 UN 24O...

Page 32: ...esting unit CLAAS forage harvester Type 498 950 960 970 980 Ballasting Harvester Before attaching the rotary harvesting unit make sure harvester is ballasted correctly IMPORTANT Always refer to the information given in Wheels and Ballast Section of the forage harvester operator s manual Adjust additional headlights on forage harvester IMPORTANT When folding the rotary harvesting unit there is a ri...

Page 33: ...tment of the header speed is carried out via the Kemper multi speed gearbox NOTE For rotary harvesting units that are equipped for mounting a support wheel first it is necessary to delete the existing software on the rotary harvesting unit module Then the module name A130FAM is visible Programming of the A130FAM module takes place via the forage Harvester To do so proceed as follows 1 Attach the r...

Page 34: ... 900 select type 992 and not type I53 see illustration 6 Depending on the model of the mower attachment select following settings KM359967 UN 22FEB19 Rotary harvesting unit model Machine type Transmission Transport system 490plus without chassis Orbis 900 3 speed transmission No transport system 490plus with chassis Orbis 900 3 speed transmission Transport wagon IMPORTANT Additionally select the s...

Page 35: ...JUL18 A Adapter cable B Main wiring harness connector 7 The adapter cable A must be removed from the Claas control unit C when the programming is complete To do so proceed as follows Remove adapter cable A Insert connector B of the main wiring harness directly to the Claas control unit 25 4 120519 PN 35 ...

Page 36: ... in order to fold the rotary harvesting unit The supplied wiring harness must be installed on the Claas forage harvester before attaching the rotary harvesting unit for the first time To do so proceed as follows 1 Pull out the connector E from the angle sensor D of the forage harvester 2 Connect the plug connections A of the supplied wiring harness between the angle sensor D and connector E on the...

Page 37: ...9 Mounting position of the socket outlet KM371467 UN 08FEB19 Mounting position of the socket outlet 4 Fix the remaining cables with cable binders A behind the front cover 5 Plug the connection cable B into the socket outlet and connect it to the main wiring harness C NOTE The socket outlet may be mounted on the forage harvester after the corn harvest The socket outlet does not function as long as ...

Page 38: ...til latching hooks A of the rotary harvesting unit lie in brackets D 4 Secure upper bearing point by installing pin C Lock lower bearing point by engaging lever E IMPORTANT Retain pin C and lever E with spring locking pin 5 Lock jackstands F on the right and left side in the highest position To do this pull out spring loaded pin G and let it re engage when the jackstand is in its final position A ...

Page 39: ... set screw E Tighten lock nut D Tighten screws C to specified torque Specification Screws C on Quick Coupler Torque 240 N m 177 lb ft A Attaching Claw on Rotary Harvesting Unit B Attaching Claw on Forage Harvester C Screw D Lock Nut E Set Screw KM217985 UN 15SEP14 KM217986 UN 15SEP14 Adjust quick coupler in axial direction IMPORTANT Make sure that groove B on attaching claw of the forage harvester...

Page 40: ... UN 18JAN18 Connect Hydraulic Hoses Connect hydraulic hoses A to forage harvester using quick couplers A Hydraulic hoses KM1000866 UN 26MAY09 Replace CLAAS Tray with KEMPER Tray The curved CLAAS tray may impair material flow below the feed rolls This problem will be resolved by using the straight KEMPER tray A Installation Remove CLAAS tray slide in straight KEMPER tray A and attach it to support ...

Page 41: ... unit standing at a height that allows the unit to be re attached to a forage harvester at a later time Never select a height that is too low 5 Start the forage harvester and lower the rotary harvesting unit until the dividers touch the ground 6 At left and right lower jackstands D and lock them at a suitable height To do this pull out spring loaded pin C and let it re engage when the jackstand is...

Page 42: ...age close the cab door of the forage harvester before folding the rotary harvesting unit Fold the Rotary Harvesting Unit CAUTION Risk of serious injury When unfolding or folding the rotary harvesting unit make sure that everyone is clear of the machine When driving on public roads or highways at night or during the day observe local traffic regulations regarding warning devices lighting and safety...

Page 43: ...nual for comfort support wheel 400F When driving on public roads with the comfort support wheel attached the entire area around the divider points is covered with protective curtains A IMPORTANT Driving on public roads with a 490plus rotary harvesting unit attached without comfort support wheel can lead to loss of road permission Always observe local government regulations Position lamps and turni...

Page 44: ... shoes blades and other edges are covered with protective curtains B Position lamps and turning lights As the position lamps and turning lights on the forage harvester are usually covered by the feeder house drums in raised position the accident protection device A features two duplicated position lamps turning lights C Insert the connector D for the position lamps and turning lights in socket E G...

Page 45: ...ut all the stalks within the unit s operating width The slowly rotating feeder house drums A pass the stalks along the intake bars B Stalks are seized by the row of teeth C as if by a gripper The forward motion of the gathering drums A forces the crop against the feed teeth H and so the stalks are conveyed along the guides and scrapers to the feed drums E The cross feed drums G force the stalks co...

Page 46: ...rive When changing forage wagon keep the rotary harvesting unit engaged This avoids unnecessary wear on the rotary harvesting unit drive Clear Blockages CAUTION Risk of serious injury Never attempt to clear blockages in the rotary harvesting unit by hand while the unit is running First shut off the forage harvester s engine and wait until all moving parts have come to a stop During harvesting most...

Page 47: ...s NOTE The speed at which the feeder house drums operate varies depending on crop density crop type and forage harvester version NOTE The speed at which the gathering drums operate can be adjusted The rotating blades operate at a fixed speed which cannot be altered KM342343 UN 19JAN18 40 3 120519 PN 47 ...

Page 48: ...speed drive can be rotated so that 2 more speeds A can be selected With the drive in the position shown the first and second speeds can be selected A First and Second Speed Positions B Nut Second Speed Engaged KM329467 UN 10OCT17 Rotate the multi speed gearbox To select the third and fourth speeds the drive must be rotated around its central axis To do so proceed as follows 1 Remove universal join...

Page 49: ...e length of cut adjustment NOTE The grayed out lengths of cut may under certain circumstances lead to problems in the material flow Lengths of cut in mm 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Gear selection 4 gears 20 knife cutterhead 1 1 1 2 2 3 3 3 4 4 4 4 4 24 knife cutterhead 1 1 1 2 2 3 3 4 4 4 4 4 4 4 28 knife cutterhead 1 1 1 2 2 3 3 4 4 4 4 4 4 36 knife cutterhead 1 2 2 3 3 4 4 4 4 4 IMPOR...

Page 50: ...harvester at idle speed 2 Switch on the rotary harvesting unit 3 Wait until the feeder house drums and rotating blades have reached their operating speed IMPORTANT In most cases it is best to approach the crop at right angles to the direction it is lying in This usually results in the most even flow of crop IMPORTANT Observe the flow of crop at all times 4 Drive into the crop at a relatively high ...

Page 51: ...e vertical play Straighten the blades or install new blades Stalks are pushed to the front before they are cut long uneven stubble Leaves accumulated at the dividers Clean the divider points One of the cleaners has broken Replace both cleaners Feeder house drums stop rotating Blockage in the feeding area Reverse the gathering drums briefly Reverse them repeatedly if necessary Worn skid shoes Repla...

Page 52: ...tion Replace lost or damaged grease fittings immediately If a new fitting fails to take grease remove it and check whether the grease passage is blocked Perform lubrication and maintenance work mentioned in this section before and after every harvesting season as well Fluid Grease for Drives The spur gear angle drives of the feed drums are filled with fluid grease The following fluid greases are r...

Page 53: ...onditions in certain geographical areas may require lubricant recommendations different from those printed in this manual Some lubricants may not be available in your location Consult your KEMPER dealer to obtain information and recommendations Synthetic lubricants may be used if they meet the performance requirements as shown in this manual The temperature limits and service intervals shown in th...

Page 54: ...operating the rotary harvesting unit Use Genuine KEMPER Parts Genuine KEMPER parts have been specifically designed for KEMPER machines Other parts are neither examined nor released by KEMPER Installation and use of such products could have negative effects upon the design characteristics of KEMPER machines and thereby affect their safety Avoid this risk by using only genuine KEMPER parts KM1001196...

Page 55: ...s A at the transmission mounting flanges of feeder house drums must be tightened to the specified torque prior to each harvesting season In subsequent operation they must be tightened after every 50 hours of operation Torque setting is Specification Transmission Mounting Flange Attaching Screws Torque 95 N m 70 lb ft A Screw KM334537 UN 27OCT17 50 4 120519 PN 55 ...

Page 56: ...is Insert a 35 mm 1 38 in diameter shaft A into jaw B Close Jaw B by folding the rotary harvesting unit up IMPORTANT To avoid damaging jaws and braces slowly raise the rotary harvesting unit Adjust dimension X of brace so that shaft A fits in jaw B without play A Shaft B Jaw X Setting Dimension KM394501 UN 14NOV19 50 5 120519 PN 56 ...

Page 57: ...ar drive 1 5 L 0 4 US gal 3 Spur gear angle drive of the feed drum with a lifetime filling of 1 1 kg 2 42 lb low viscosity grease for gears 4 Spur gear angle drive 1 1 L 0 29 US gal 5 Cross feed drums spur gear angle drive 2 5 L 0 66 US gal IMPORTANT Oil in the gearboxes must be changed after the first 100 operating hours of operation and then every 500 operating hours 1 Raise the rotary harvestin...

Page 58: ...pler 1 2 L 0 32 U S gal B 4 gear multi speed transmission 1 25 L 0 33 U S gal KM342344 UN 22JAN18 Bevel gear drive for quick couplers KM342345 UN 22JAN18 4 gear multi speed transmission Every 10 Hours of Operation Cleaners and Blade Rotor Segments Check all cleaners A and blade rotor segments B for signs of wear Replace worn parts see Maintenance section A Cleaner B Blade rotor segment KM334539 UN...

Page 59: ... and screws Install screws with Loctite 270 and tighten to the specified torque Specification Balance weight mounting screws Torque 25 N m 18 5 lb ft A Balance weights KM371465 UN 05MAR19 Loctite is a trademark of Henkel Corporation Every 50 Hours Claw Clutch Clean all the claw clutches see arrows Lubricate with grease Apply also a layer of grease to the grooved surface of the clutch claws using a...

Page 60: ...f the Outer Units Lubricate with grease KM334541 UN 03NOV17 Every 50 hours of operation Upper rollers of the tilt frame rotary harvesting units for CLAAS forage harvesters Lubricate with grease KM1000827 UN 25MAR09 Every 50 hours of operation Lower rollers of the tilt frame rotary harvesting units for CLAAS forage harvesters Lubricate with grease KM342346 UN 24JAN18 50 9 120519 PN 60 ...

Page 61: ...9 22JAN18 1 1 KM00321 0000735 19 22JAN18 1 1 Every 50 hours of operation Spring loaded pins Lubricate with grease KM336523 UN 03NOV17 Every 50 hours of operation Axle pins of the outer units Lubricate with grease KM336524 UN 03NOV17 50 10 120519 PN 61 ...

Page 62: ...dic Service KM00321 00008C1 19 05MAR19 1 1 Every 50 operating hours Fold cylinders Clean the area beneath the fold cylinders A on both sides and remove harvest residues A Fold cylinder KM371468 UN 05MAR19 50 11 120519 PN 62 ...

Page 63: ...Lubrication and Periodic Service KM00321 00008C2 19 05MAR19 1 1 Every 50 operating hours Latch jaws Clean the latch jaws A A Latch jaws KM371469 UN 05MAR19 50 12 120519 PN 63 ...

Page 64: ... has cooled down First loosen plug B by one turn to relieve pressure The cavity of the friction clutch A can be drained and refilled This service work requires the friction clutch to be removed from the machine Therefore it is advised to contact your KEMPER dealer to drain refill the friction clutch Specification Main drive friction clutch cavity Capacity 1 3 L 0 26 US gal ZX1040656 UN 12APR07 ZX0...

Page 65: ...house drums Change the gear oil in all drives See General View of Drives and Oil Levels on the Rotary Harvesting Unit Lubricate all grease fittings Check the entire rotary harvesting unit for defective or worn components Order the relevant parts immediately from your KEMPER dealer so that they can be installed in time for the next harvesting season IMPORTANT Only properly serviced units give the b...

Page 66: ...9 840 1263 932 M30 932 687 1029 759 1327 979 1466 1081 1553 1145 1715 1265 M33 1258 928 1398 1031 1788 1319 1986 1465 2092 1543 2324 1714 M36 1617 1193 1789 1319 2303 1699 2548 1879 2695 1988 2982 2199 The nominal torque values listed are for general use only with the assumed wrenching accuracy of 20 such as a manual torque wrench DO NOT use these values if a different torque value or tightening p...

Page 67: ...lowing steps must be carried out before operating the rotary harvesting unit for the first time and prior to every season 1 Remove cover A First take out screws B KM1000040 UN 04APR05 2 Tighten screws C This reduces pressure on the clutch disks 3 Rotate the clutch by hand IMPORTANT If it is not possible to rotate the clutch by hand it is necessary to disassemble and clean it for proper function Se...

Page 68: ...the friction disks C E Replace worn parts 6 Reassemble all parts 7 Install bushing I as shown in Torque Settings below 8 Slacken off nuts A to the end of their threads 9 Reinstall clutches to harvesting unit Torque Setting IMPORTANT The specified torque of 1180 N m 870 3 lb ft should not be exceeded This torque is set by positioning the profile F towards the inside and engaged with inner recess H ...

Page 69: ...s pointing in the direction of cut G 1 There are different blades A total of 8 blades is installed on each rotating blade 4 yellow blades A and 4 black blades B 2 The blades are installed in the following order 2 yellow A then 2 black B Remember to tighten the straps C IMPORTANT Install blades with the coated side uppermost 3 Remember to install cleaners D or E and reinforcement straps F on the bl...

Page 70: ...ft Screws M10 Torque 51 Nm 37 62 lb ft A Screws M8 B Screws M10 KM1000828 UN 26MAR09 Adjusting the Dividers In order to prevent plugging and crop losses the dividers A have to be properly adjusted Always keep distance X between 3 and 7 mm 0 12 and 0 27 in The specified distance X can be adjusted by means of two slot holes see arrows Specification Dividers and Large Drums Distance from Each Other 3...

Page 71: ...ghten screws B and C A Scrapers B Screw C Screw KM336525 UN 06NOV17 Rear view KM236703 UN 24FEB15 Bottom view Checking Adjustment of Scrapers Outer Drums In order to prevent plugging in the intake channel set the scrapers A as close as possible to the feeder house drums The scrapers might touch the drums slightly To adjust scraper A loosen screws B NOTE Screws B are located underneath the machine ...

Page 72: ... condition of the cleaners A frequently Replace worn parts Damaged cleaners unnecessarily burden the drive and may cause malfunction of the rotary harvesting unit A Cleaner KM236707 UN 24FEB15 Check condition of the cleaners B frequently Replace worn parts B Cleaners KM236706 UN 24FEB15 55 7 120519 PN 72 ...

Page 73: ... 9 84 in Refer to specifications for the maximum temperature and maximum pressure Specification High pressure steam cleaner Max temperature 50 C 122 F High pressure steam cleaner Max pressure 8000 kPa 80 bar 1160 psi IMPORTANT To remove water residues after completing cleaning grease all lubrication points See the section on lubrication and periodic maintenance KM1000798 UN 09MAR09 X 250 mm 9 84 i...

Page 74: ...cated Check the rotary harvesting unit for damaged or worn parts and replace them as necessary For more detailed checks see your KEMPER dealer Touch up the paintwork if required and clean the decals KM1000902 UN 12JUN09 Start of New Season If necessary thoroughly clean the rotary harvesting unit Lubricate the rotary harvesting unit and perform any service work that is due before the start of the h...

Page 75: ... related components are missing or in need of service All missing or damaged safety related components including safety signs should be repaired or replaced before operating Rotary Harvesting Unit 490plus Drive system oil bath gear box with safety clutch Harvesting system 6 fast rotating blades Crop conveyor 6 slowly rotating feeder house drums 2 cross feed drums and 2 oblique feed drums Weight 42...

Page 76: ...Directive Agricultural Machinery Safety Part 1 DIN EN ISO 4254 1 Self certification Agricultural Machinery Safety Part 7 DIN EN ISO 4254 7 Self certification Safety of machinery DIN EN ISO 12100 Self certification Universal jointed shafts and their protection devices DIN EN 12965 Self certification Name and address of the person in the EU authorized to compile the technical construction file Brigi...

Page 77: ...duct Identification Number D Weight E Year of Construction F Model Year KM1001134 UN 24FEB10 Serial Number When ordering parts always quote the rotary harvesting unit serial number The serial number is on a plate at the right hand side of the attaching frame Record the serial number in the space provided opposite KM342347 UN 24JAN18 70 1 120519 PN 77 ...

Page 78: ...Serial Number 70 2 120519 PN 78 ...

Page 79: ...he start of the harvesting season 50 3 50 4 Page Checking the rotary harvesting unit 40 6 Clear blockages 40 2 Clear Blockages 40 2 Crop flow 40 6 Reversing 40 2 Haulage Lashing points 15 5 Loading with a Crane 15 1 Hydraulic pressure 40 6 I Identification View 00 1 Install wiring harness on CLAAS forage harvester 25 5 L Lashing Points 15 5 Loading with a Crane 15 1 Lubricant Storage Storage Lubri...

Page 80: ...lation 55 4 S Safety Operator ability 05 2 Safety Decals 10 1 Scrapers 55 6 Page Serial Number 70 1 Serial Number Plate 70 1 Shipping Stands 20 2 Slip clutch Disassemble 55 3 Main drive 55 2 55 3 Maintenance 55 2 Sound level 65 1 Specifications 65 1 Starting the forage harvester 40 2 Storage Start of new season 60 1 Suspension Points 15 1 Synthetic lubricants 50 2 T Torque charts Metric 55 1 Traff...

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