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10

C2N Series Tankless Heater

 Installation

5/3/2016 

Bradley • 

215-1821 Rev. B; ECN 16-17-005

Perform Operational Test No. 1

7

B

Start the water flow through the heater by 
starting the process or fixture this heater is 
connected to in order to activate heater .

D

Press the up or down arrow keys to 
adjust the set temperature . The controller 
displays the temperature of water 
measured at the outlet .

E

Test water temperature and stability at 
outlet by viewing the display . Controller 
displays (in red) the temperature of water 
exiting the heater . 

C

When flow rate reaches approximately 
0 .75gpm/2 .8 lpm (standard), the flow switch 
activates and begins the heating process . 

When the flow switch activates:

•  Phase indicator lights illuminate on the front 

bezel verifying power supply connection to the 
heating elements via the solid-state relays . 

•  Element load lights may be solid or flash 

in unison as heating elements modulate 
depending on the hot water demand . 

•  Lower display on controller goes from off 

to setpoint temperature .

Located on the panel are two 36kW-50kW 
green ready lights. When illuminated, the 
safety circuit is engaged and ready for use. 

Heater will not energize heating elements if the 
inlet water temperature is equal to or greater than 
the temperature set on the digital controller .

Perform Operational Test No. 2

8

A

Turn on hot water faucet/fixture/process . The 
heater should activate immediately .

B

Turn off hot water faucet/fixture/process . 
The flow switch will deactivate and shut 
off power to the heater .

If the water flow exceeds maximum heating capacity of the heater, the temperature of water at the outlet 
may be lower than the temperature selected on the controller. See table below to determine maximum 
temperature rise capabilities. 

Each model has precise specifications for temperature rise capabilities. 

Temperature Rise (GPM & F°)

Models 480/600V

kW

1 gpm 

Δ

T °F

2 gpm 

Δ

T °F

3 gpm 

Δ

T °F

4 gpm 

Δ

T °F

5 gpm 

Δ

T °F

6 gpm 

Δ

T °F

7 gpm 

Δ

T °F

8 gpm 

Δ

T °F

9 gpm 

Δ

T °F

10 gpm 

Δ

T °F

11 gpm 

Δ

T °F

12 gpm 

Δ

T °F

C2N36

36

122

82

62

50

40

34

30

26

24

22

20

C2N50

50  

170

113

85

68

57

48

43

38

34

31

8

*May exceed the maximum temperature setting of the heater

Temperature Rise (lpm & C°)

Models 480/600V

kW

3 .8 lpm 

Δ

T °C

7 .6 lpm 

Δ

T °C

11 .4 lpm 

Δ

T °C

15 .1 lpm 

Δ

T °C

18 .9 lpm 

Δ

T °C

22 .7 lpm 

Δ

T °C

26 .5 lpm 

Δ

T °C

30 .2 lpm 

Δ

T °C

34 .1 lpm 

Δ

T °C

37 .8 lpm 

Δ

T °C

41 .6 lpm 

Δ

T °C

45 .4 lpm 

Δ

T °C

C2N36

36

50

46

34

28

22

19

17

14

13

12

11

C2N50

50  

94

63

47

38

32

27

24

21

19

17

16

Ensure the enclosure door is closed  
prior to performing operation test.

A

Set the 3-pole switch or circuit breaker to the 
ON position .

Summary of Contents for C2N363/380D

Page 1: ...ls C2N36 C2N50 Voltage options 600V 3 phase 480V 3 phase 415V 3 phase 400V 3 phase 380V 3 phase Table of Contents Pre Installation Information 2 3 Storage Instructions 3 Mounting Heater 4 Plumbing Installation 5 Electric Installation 6 Start Up Check List 7 Start Up 8 Digital Controller Operation 9 Operational Tests 10 11 Product Options 11 Maintenance 12 Troubleshooting 12 13 Special Installation...

Page 2: ... result in serious burns or death Disconnect power supply before performing any work in the enclosure Failure to ground this system may result in death or serious injury Make sure that all water supply lines have been flushed and then completely turned off before beginning installation Debris in supply lines can cause valves to malfunction CAUTION Hot pipes Do not touch May cause minor burns NOTIC...

Page 3: ...zing quick close valves or solenoid valves it is important to install a hammer arrestor or surge tank close to the point of use to absorb pressure spikes Installation Considerations Maximum operating pressure 150 psi 10 bar Standard flow activation 0 75 gpm 2 8 lpm Certifications Keltech Electric Tankless Water Heaters are certified by ETL to UL499 UL50E CSA22 2 No 88 and NFPA 496 for hazardous lo...

Page 4: ...o the vertical surface Vertical surface must support 150 lbs or more Optional Leg Kit Use the floor mounting template on the side of the crate to help with alignment Secure heater by bolting each leg to the floor using 3 8 10mm anchor bolts C Install the pressure and temperature relief valve on hot water outlet immediately following the union NOTICE Valve must empty into a drain For best results i...

Page 5: ...10 B 3 3 8 86 8 203 8 3 4 222 Optional Fused Disconnect Suggested Location for Power Entrance Provided By Installer LOAD L LOAD R READY TEST FAULT RESET GROUND FAULT TEMPERATURE CONTROLLER R 1 2 3 4 5 Outlet To Drain Inlet P T Relief Valve Threaded Unions Y Strainer Recommended Suggested Installation Configuration Components provided by installer unless otherwise specified Reference the product op...

Page 6: ...stranded machine tool wire from an approved isolating 3 pole switch or circuit breaker NOTICE Make sure the electrical cable is the correct size to carry 100 of the full load current See table for proper wire sizes WARNING All Keltech heaters must be fused in accordance with National Electric Code NEC for the full load amperage listed on the nameplate rating for each heater ELECTRICAL SPECIFICATIO...

Page 7: ...ef valve and drain Shutoff valve is installed after pressure and temperature relief valve on outlet if required by local or national plumbing codes If the hot water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system plumbing loop to eliminate trapped air Electrical Verify supply voltage matches the indicated vo...

Page 8: ... activate the connected process requiring heated water faucet shower etc then flush the system for 5 minutes to ensure all air is purged from the system NOTICE Failure to bleed air properly will damage elements and cause heater malfunction Be sure that plumbing and electrical are complete per Start Up Check List WARNING Make sure the circuit breaker for the heater is OFF I When startup is complete...

Page 9: ... output temperature Setpoint Down Button Decreases output temperature Infinity Key Back to Home page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off XX X h Pr1 Heater Power no AUt1 Autotune Contact Factory C or F C_F1 Change Temperature Units from F to C Output Indicators 1 5 Output 1 2 3 4 or 5 are active and operating if these LEDs are illuminat...

Page 10: ...the inlet water temperature is equal to or greater than the temperature set on the digital controller Perform Operational Test No 2 8 A Turn on hot water faucet fixture process The heater should activate immediately B Turn off hot water faucet fixture process The flow switch will deactivate and shut off power to the heater If the water flow exceeds maximum heating capacity of the heater the temper...

Page 11: ...fused disconnect interlocks with enclosure door when energized prohibiting access to a live cabinet Select the FDS option for an additional level of safety and convenience at the heater location T190 High Temperature Option Reach and maintain temperatures as high as 190 F 88 C D1 Control Interface Provides 4 20ma communication interface with temperature controller TE TE2 Corrosive Fluid Protection...

Page 12: ...very 6 months or more often in areas where hard water sediment is present in the water To clean the Y Strainer 1 Turn the power off at the circuit breaker panel 2 Shut off the installer supplied cold water isolation valve to the heater 3 Relieve pressure in the plumbing lines 4 Position a bucket under the cold water inlet to catch any water that may still be in the pipe 5 Loosen the plumbing conne...

Page 13: ...cal Specifications table in Step 3 for proper requirements 2 Unit is receiving voltage from all 3 phases of the power source A load voltage reading is also helpful 3 Verify the functionality of the flow switch 4 At the wires from the flow switch read Open without flow and Closed with flow 5 Water flow through the heater is adequate to activate the flow switch at 0 75gpm 2 8 lpm standard If the abo...

Page 14: ...e Purge gas compressed air inlet fitting here EXP2 Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ratings 2 All egress into PE must be plugged and properly sealed to minimize leakage of purge air Use hazardous location sealing fittings suitable for Class I locations within 18 458mm of enclosure 3 The EXP2 p...

Page 15: ...losure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are installed No valves shall be permitted between the alarm actuator and the enclosure Intrinsically Safe IS Installation 1 Electrical equipment connected to associated apparatus should not use or gene...

Page 16: ...uirements No valves may be fitted between the Expo Technologies system and the alarm switch WARNING Never turn on the power without purging first unless you have proved the interior of the PE is gas free and checked that the Pressurized indicator is green Commissioning Test Commissioning Continuous Flow Keltech Option EXP2 System 1 Open the air or gas supply shutoff valve 2 Adjust the Flow Control...

Page 17: ...alarms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or replace it as necessary Periodic Maintenance Every 18 24 months At least every two years the following additional checks are recommended Apparatus Heater Purge Systems Alarms etc is suitable for the...

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