background image

16

C2N Series Tankless Heater

 Installation

5/3/2016 

Bradley • 

215-1821 Rev. B; ECN 16-17-005

IS Installation continued…

All quarter turn latches in the door of the PE must be fully latched for proper operation . Power to the PE must be 
turned off before opening the enclosure .

WARNING This Pressurized Enclosure shall not be opened unless the area is known to be free of 

flammable materials or unless all devices within have been de-energized.

Power shall not be restored after the enclosure has been opened until the enclosure has been purged for allotted 
time (see table below) . Time begins when pressure indicator turns green after the door of the enclosure has been 
closed and fully latched . 

WARNING Ignition of potentially explosive gas/air mixtures may result if power is turned on before the 

allotted purge time!

Expo Technologies CF systems have a Minimum Pressure Sensor set to a pressure of at lease 0 .1" WC (0 .25bar) . When 
the PE pressure is above this set point the sensor produces a positive Pressurized signal . This is displayed on the Red/
Green indicator located on the Purge System . This signal can be used to operate an electrical contact for a remote Alarm . 
This signal may be supplied to the pressure operated switch suitable for Intrinsically Safe circuit in accordance . When the 
enclosure pressure falls below the set point of the sensor, the Pressurized signal is removed, and the Alarm conditions 
occurs . This Alarm must be located where it can be readily observed according to NFPA496 requirements . 

No valves may 

be fitted between the Expo Technologies system and the alarm switch.

WARNING  Never turn on the power without purging first, unless you have proved the interior of the PE is gas 

free and checked that the “Pressurized” indicator is green!

Commissioning Test

Commissioning Continuous Flow Keltech Option EXP2 System:

1 .  Open the air or gas supply shutoff valve .
2 .  Adjust the Flow Control Valve (FCV) so that the enclosure pressure rises to the point where the "Pressurized" 

indicator turns green .

3 .  Lower the PE pressure until the Pressurized indicator turns Red . 
4 .  Open the FCV again and set the PE pressure to a level somewhere between the minimum pressure sensor 

set point and the RLV opening pressures . This working pressure is not critical . Enough pressure to keep 
the“Pressurized” indicator Green is sufficient .

5 .  On EXP2 Purge System the timing function if performed by the user . The user must ensure that the time delay 

between the indicator turning Yellow and the application of power to the PE is not less than the minimum time 
required to purge the PE as shown in the table below . 

Normal Operation: 

Turn the air supply valve ON to start or OFF to stop the system . The user must close the Power 

Switch only after the enclosure has been pressurized and purged sufficiently to ensure that the interior of the enclosure 
is gas free . It is the operator’s responsibility to shut off the power as soon as possible after a pressure failure .

PURGE TIME CHART - EXP2 Option 

for use with EXPO Mini Z Purge 1ZCF/bp/IS

Model/Enclosure 

Group Size

Cubic Feet 

(Cubic Meters)

Volume 

Exchanges 

X 4

Orifice 

Size

Orifice 

No .

Purge 

Time 

(Minutes)

C2N36

3 .33 (0 .09)

13 .32

0 .9

#2

15

C2N50

4 .00 (0 .11)

16 .00

0 .9

#2

18

Summary of Contents for C2N363/380D

Page 1: ...ls C2N36 C2N50 Voltage options 600V 3 phase 480V 3 phase 415V 3 phase 400V 3 phase 380V 3 phase Table of Contents Pre Installation Information 2 3 Storage Instructions 3 Mounting Heater 4 Plumbing Installation 5 Electric Installation 6 Start Up Check List 7 Start Up 8 Digital Controller Operation 9 Operational Tests 10 11 Product Options 11 Maintenance 12 Troubleshooting 12 13 Special Installation...

Page 2: ... result in serious burns or death Disconnect power supply before performing any work in the enclosure Failure to ground this system may result in death or serious injury Make sure that all water supply lines have been flushed and then completely turned off before beginning installation Debris in supply lines can cause valves to malfunction CAUTION Hot pipes Do not touch May cause minor burns NOTIC...

Page 3: ...zing quick close valves or solenoid valves it is important to install a hammer arrestor or surge tank close to the point of use to absorb pressure spikes Installation Considerations Maximum operating pressure 150 psi 10 bar Standard flow activation 0 75 gpm 2 8 lpm Certifications Keltech Electric Tankless Water Heaters are certified by ETL to UL499 UL50E CSA22 2 No 88 and NFPA 496 for hazardous lo...

Page 4: ...o the vertical surface Vertical surface must support 150 lbs or more Optional Leg Kit Use the floor mounting template on the side of the crate to help with alignment Secure heater by bolting each leg to the floor using 3 8 10mm anchor bolts C Install the pressure and temperature relief valve on hot water outlet immediately following the union NOTICE Valve must empty into a drain For best results i...

Page 5: ...10 B 3 3 8 86 8 203 8 3 4 222 Optional Fused Disconnect Suggested Location for Power Entrance Provided By Installer LOAD L LOAD R READY TEST FAULT RESET GROUND FAULT TEMPERATURE CONTROLLER R 1 2 3 4 5 Outlet To Drain Inlet P T Relief Valve Threaded Unions Y Strainer Recommended Suggested Installation Configuration Components provided by installer unless otherwise specified Reference the product op...

Page 6: ...stranded machine tool wire from an approved isolating 3 pole switch or circuit breaker NOTICE Make sure the electrical cable is the correct size to carry 100 of the full load current See table for proper wire sizes WARNING All Keltech heaters must be fused in accordance with National Electric Code NEC for the full load amperage listed on the nameplate rating for each heater ELECTRICAL SPECIFICATIO...

Page 7: ...ef valve and drain Shutoff valve is installed after pressure and temperature relief valve on outlet if required by local or national plumbing codes If the hot water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system plumbing loop to eliminate trapped air Electrical Verify supply voltage matches the indicated vo...

Page 8: ... activate the connected process requiring heated water faucet shower etc then flush the system for 5 minutes to ensure all air is purged from the system NOTICE Failure to bleed air properly will damage elements and cause heater malfunction Be sure that plumbing and electrical are complete per Start Up Check List WARNING Make sure the circuit breaker for the heater is OFF I When startup is complete...

Page 9: ... output temperature Setpoint Down Button Decreases output temperature Infinity Key Back to Home page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off XX X h Pr1 Heater Power no AUt1 Autotune Contact Factory C or F C_F1 Change Temperature Units from F to C Output Indicators 1 5 Output 1 2 3 4 or 5 are active and operating if these LEDs are illuminat...

Page 10: ...the inlet water temperature is equal to or greater than the temperature set on the digital controller Perform Operational Test No 2 8 A Turn on hot water faucet fixture process The heater should activate immediately B Turn off hot water faucet fixture process The flow switch will deactivate and shut off power to the heater If the water flow exceeds maximum heating capacity of the heater the temper...

Page 11: ...fused disconnect interlocks with enclosure door when energized prohibiting access to a live cabinet Select the FDS option for an additional level of safety and convenience at the heater location T190 High Temperature Option Reach and maintain temperatures as high as 190 F 88 C D1 Control Interface Provides 4 20ma communication interface with temperature controller TE TE2 Corrosive Fluid Protection...

Page 12: ...very 6 months or more often in areas where hard water sediment is present in the water To clean the Y Strainer 1 Turn the power off at the circuit breaker panel 2 Shut off the installer supplied cold water isolation valve to the heater 3 Relieve pressure in the plumbing lines 4 Position a bucket under the cold water inlet to catch any water that may still be in the pipe 5 Loosen the plumbing conne...

Page 13: ...cal Specifications table in Step 3 for proper requirements 2 Unit is receiving voltage from all 3 phases of the power source A load voltage reading is also helpful 3 Verify the functionality of the flow switch 4 At the wires from the flow switch read Open without flow and Closed with flow 5 Water flow through the heater is adequate to activate the flow switch at 0 75gpm 2 8 lpm standard If the abo...

Page 14: ...e Purge gas compressed air inlet fitting here EXP2 Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ratings 2 All egress into PE must be plugged and properly sealed to minimize leakage of purge air Use hazardous location sealing fittings suitable for Class I locations within 18 458mm of enclosure 3 The EXP2 p...

Page 15: ...losure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are installed No valves shall be permitted between the alarm actuator and the enclosure Intrinsically Safe IS Installation 1 Electrical equipment connected to associated apparatus should not use or gene...

Page 16: ...uirements No valves may be fitted between the Expo Technologies system and the alarm switch WARNING Never turn on the power without purging first unless you have proved the interior of the PE is gas free and checked that the Pressurized indicator is green Commissioning Test Commissioning Continuous Flow Keltech Option EXP2 System 1 Open the air or gas supply shutoff valve 2 Adjust the Flow Control...

Page 17: ...alarms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or replace it as necessary Periodic Maintenance Every 18 24 months At least every two years the following additional checks are recommended Apparatus Heater Purge Systems Alarms etc is suitable for the...

Reviews: