Keith LeakProof III Owner'S Manual Download Page 15

OWNER / OPERATOR MANUAL 

LeakProof III

        

 

 

 

 

 

DOC06436  Rev B

5.0  Troubleshooting

5.1  Switching Valve

Unloading

Problem: 

Floor does not run at all.

Check:   All items on START-UP check list. (See Start-Up check list, above.)

Problem:

Cycle starts then floor stops.  

Specific trouble: Driver’s side cylinder (#1) extends toward the front of the trailer, center cylinder (#2) 

extends toward the front of the trailer, passenger side cylinder extends toward the front of the trailer; 

then the system stops.
Solution: The (#6) check valve has malfunctioned. Replace the check valve.

Specific trouble: All three cylinders retract toward the rear of the trailer; then the system stops.

Solution: The (#1) check valve has malfunctioned. Replace the check valve.

Note:

 If floor stops in the full rear position and the switching valve has switched, you may not have 

enough oil pressure. Less pressure is required to move the load than to pull the slats 1/3 at a time under 

the load.

5.2  Check Valve

Unloading

Problem: 

Does not cycle correctly.

1.  Specific trouble: Cylinders (#1) and (#2) extend together toward the front of the trailer while 

unloading.
Solution: The check valve at the forward end of the cylinder (#1) has malfunctioned. Replace the check 

valve.

2.  Specific trouble: Cylinders (#2) and (#3) extend together toward the front of the trailer while 

unloading.
Solution: The check valve at the forward end of the cylinder (#2) has malfunctioned. Replace the check 

valve.

3.  Specific trouble: All cylinders extend together toward the front while unloading.

Solution: The control valve is bypassing or the check valves at the front of the (#1) & (#2) cylinders have 

malfunctioned. First replace the control valve. Then if the problem persists, replace the check valves.

Summary of Contents for LeakProof III

Page 1: ...OWNER OPERATOR MANUAL Released 2023 04 17 DOC06436 Rev B 2023 KEITH Manufacturing Co All Rights Reserved KEITH KEITH logo and WALKING FLOOR are registered trademarks of KEITH Manufacturing Co Equipme...

Page 2: ...al Wet Kit Specifications 2 2 2 Floor to Wet Kit Diagram 3 2 3 Floor Speed vs Pump Flow Rate 4 3 0 Operation 5 3 1 Oil Flow Diagram 5 3 2 Start Up 6 3 3 Standard Operating Procedures 6 4 0 Maintenance...

Page 3: ...ithWalkingFloor com In addition we have provided general information on the type of hydraulic wet kit that will be needed to operate your system Please contact a KEITH sales representative or visit ou...

Page 4: ...Manufacturing Co s sole liability under this warranty and the owner s sole and exclusive remedy is limited to repair or replacement of the defective part s at a facility authorized by KEITH Manufactur...

Page 5: ...excessive heat over 140 F 60 C due to a bad hydraulic pump on the truck or hydraulic wet kit or improper operation of the unloading system for example not fully opening and closing the ball valve Def...

Page 6: ...Name _______________________________________________________________ Address ____________________________________________________________________________ City State Prov _____________________________...

Page 7: ...e floor with the doors closed 2 DO NOT Stand behind the trailer or in the discharge area 3 DO NOT Make adjustments to the unloading mechanism with the floor operating 4 DO NOT Operate the unloader whe...

Page 8: ...er head DF 15 25 MF 2215 25 0 2 0 Filter element LE 10 or LE 30 The filter element should be changed after 6 hours initially and then every 6 months thereafter This may vary with the operating environ...

Page 9: ...pump TRAILER 1 Female quick coupler to be on return line Line from switching valve port stamped RES 2 Male quick coupler to be on pressure line Line to switching valve port stamped PUMP If you have an...

Page 10: ...tractor unload RPM in relation to floor movement is as follows Truck RPM Pump Output Floor Movement 950 RPM 30 gallon 7 3 ft minute 1270 RPM 40 gallon 9 8 ft minute 1430 RPM 45 gallon 11 1 ft minute 1...

Page 11: ...ylinders as shown in Blocked by check valve Note Phase 2 requires more pressure than phase 1 Phase 3 The 2 cylinder completes its full stroke opening the check valve and allowing the oil in the 3 cyli...

Page 12: ...check will help determine this information Be sure that your entire wet kit system meets the requirements of the hydraulic wet kit specifications in this booklet 3 3 Standard Operating Procedures UNL...

Page 13: ...SPEED OF FLOOR IN RELATION TO ENGINE RPM With a Fuller 13 or 15 speed transmission a bottom mount 118 series 442 489 Chelsea power take off and a Commercial p 51 pump with a 2 1 2 gear the tractor unl...

Page 14: ...maintenance program as loose floor bolts will cause serious damage to floor slats After the first week of operation you must check and tighten the lower cross drive clamps that fasten the cross drive...

Page 15: ...ll rear position and the switching valve has switched you may not have enough oil pressure Less pressure is required to move the load than to pull the slats 1 3 at a time under the load 5 2 Check Valv...

Page 16: ...lve at the rear end of the cylinder 2 has malfunctioned Replace the check valve Specific trouble All cylinders extend together toward the rear while loading Solution The control valve is bypassing or...

Page 17: ...arts list in the Parts Catalog to identify parts by given numbers Replacing a Check Valve LEAKPROOF III DRIVE REPLACING A CHECK VALVE Replacing a KEITH LEAKPROOF III Drive check valve is a simple proc...

Page 18: ...loor com Toll Free 800 547 6161 Phone 1 541 475 3802 6 0 Contact Information KEITH Manufacturing Co World Headquarters USA 401 NW Adler St P O Box 1 Madras OR 97741 Toll Free 800 547 6161 Phone 1 541...

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