2
Contents .................................................................................. 2
Preface ................................................................................... 5
Preparing documents ................................................................... 5
Inspection/Adjustment ............................................... 42
Inspection and Maintenance of Electrical System........................................... 55
1. Battery/Charging System ............................................................... 58
1.1 Preparing documents .............................................................. 58
1.2 Failure diagnosis ................................................................ 59
1.3 Battery .......................................................................... 60
1.4 Charging system .................................................................. 61
1.5 Voltage/current regulator ........................................................ 62
1.6 Magnetor charging coil ........................................................... 63
1.7 Magnetor lighting coil ........................................................... 63
2. Ignition System ....................................................................... 66
2.1 Preparing documents .............................................................. 66
2.2 Failure diagnosis ................................................................ 67
2.3 Ignition system check ............................................................ 68
2.4 CDI Group ........................................................................ 70
2.5 Ignition coil .................................................................... 71
2.6 Trigger .......................................................................... 71
3. Startup System ........................................................................ 74
3.1 Preparing documents .............................................................. 74
3.2 Failure diagnosis ............................................................... 75
3.3 Startup motor .................................................................... 75
3.4 Starter relay .................................................................... 77
4. Bulbs/Switches/Meters ................................................................. 80
4.1 Preparing documents .............................................................. 80
4.2 Failure diagnosis ................................................................ 80
4.3 Replacement of headlamp bulbs..................................................... 80
4.4 Replacement of rear steering lamp bulbs........................................... 81
4.5 Replacement of tail lamp bulbs.................................................... 81
4.6 Meter ............................................................................ 82
4.7 Main switch .................................................................... 82
4.8 Horn .......................................................................... 83
4.9 Handlebar switch ................................................................. 83
Inspection and maintenance of the chassis................................................. 84
5. Brake ................................................................................. 87
5.1 Maintenance instruction .......................................................... 87
5.2 Failure diagnosis ................................................................ 88
5.3 Front disc brake ................................................................. 88
5.4 Rear drum brake .................................................................. 90
6. Body .................................................................................. 94
7. Front Wheel / Front Suspension ........................................................ 98
7.1 Preparing documents .............................................................. 98
