KE2 EvapOEM Troubleshooting Manual Download Page 6

KE2 Evap

OEM

Alarm Troubleshooting Guide

Q.1.61 January 2023

Page 6

© Copyright 2023 KE2 Therm Solutions, Inc., Washington, Missouri 63090

21214V3.0

Troubleshooting Tables

Alarm & Alarm Name

Description

Variables & Setpoints Corrective Action

Basic 

Display

Combo 

Display

Web-

pages

SSA

SSA

SUCTION 

TEMP 

SENSOR

T1 Suct 

Sensor 

Alarm

ONLY ACTIVE WHEN 

AN ELECTRONIC 

EXPANSION VALVE IS 

SELECTED.
Red LED is illumi-

nated. System cannot 

operate while this 

alarm is present.
Temperature sensor is 

shorted or open (not 

connected).

Variables

SUt - T1 Suction Temp

rtP  - Room (Air) Temp

CLt - Coil Temp

AU1 - Aux Temp 1

AU2 - Aux Temp 2

AU3 - Aux Temp 3
• If temp sensor reads 

-88 the cable or sensor 

is open, or not con-

nected.

• If temp sensor reads 

180+ the input, cable, 

or sensor is shorted.

 The majority of sensor alarms and inaccurate readings are caused by cut, burned, 

chaffed or otherwise damaged sensor cable. Inspect the length of the cable for any 

cut, burned, chaffed or otherwise damaged sections. Repair any damaged sections

 Check that the sensor is inserted into the proper position on the board. The sensor 

is not polarized; black and white wires can be inserted in either position on the 

connector:

Suction Temp: black connector labeled TSUC.
Air Temp: blue connector labeled TAIR
Coil Temp: yellow connector labeled TCOIL.
2nd Coil Temp/Aux 1 Temp: green connector labeled AUX1.
Aux 2 Temp: black connector labeled AUX2.
Aux 3 Temp: black connector labeled AUX3.

 The bare stranded wire of the temperature sensor should be inserted so that the wire 

is directly touching the gate of the connector. If the gate is contacting the insulation 

of the wire, it will not allow the controller to read the sensor. 

 If wires have been extended, check for any bad splices, crimps or solder joints where 

extended.

 Check the sensor probe. If the sensor cable has been pulled, the sensor probe may 

have been damaged, and needs to be replaced.

 To verify accuracy of the sensor, the preferred method is to place the sensor in a 

proper ice bath while connected to the controller. View the relevant sensor in the 

variables menu, temperature should read around 32.0°F. If adjustment is necessary, 

an offset can be applied via the browser interface.

 Sensor accuracy can also be verified using a third party thermometer, however, it 

must be calibrated and rated to measure low temperatures.

 Unplug the connector and check that the resistance reading of the sensor matches 

the temperature vs. resistance table.

Temperature 

°

F

Ohms

-22

19480

-4

12110

14

7763

32

5114

50

3454

68

2387

77

2000

86

1684

104

1231

122

885

 If temperature appears to be within the proper operating range, swap a non-alarming 

sensor with the sensor being diagnosed.

 If the new sensor is read properly by the controller, the sensor being diagnosed will 

need to be replaced.

 If the sensor was disconnected for diagnostic purposes, return the sensor to the 

appropriate location on the controller once diagnostics are complete.

ASA

ASA

AIR TEMP 

SENSOR

Air 

Sensor 

Alarm

Yellow LED is illumi-

nated. Controller will 

attempt to continue 

to operate system 

while this alarm is 

present.
Temperature sensor is 

shorted or open (not 

connected).

CSA

CSA

COIL TEMP 

SENSOR

T3 Coil 

Sensor 

Alarm

A1A

A1A

AUX1 

SENSOR

AUX1 

Sensor 

Alarm

A2A

A2A

AUX2 

SENSOR

AUX2 

Sensor 

Alarm

A3A

A3A

AUX3 

SENSOR

AUX3 

Sensor 

Alarm

Summary of Contents for EvapOEM

Page 1: ...con dition no longer exists To clear an alarm manually press and hold until tS temperature Setpoint appears press sev eral times to CLA CLear Alarm press and hold until the red LED blinks then releas...

Page 2: ...2 F above superheat setpoint for 90 minutes of cumulative runtime and valve 90 open TEV Superheat above SUPERHEAT setpoint for 90 minutes of cumulative runtime Page 8 9 LSH LSH LOW SUPERHEAT Low Super...

Page 3: ...Display panic button is active Page 15 LPCO Low Pressure Cut Out control Only Pdt Pdt PUMPDOWN TIMEOUT Pump Down Timeout Low Pressure Cut out Time exceeded before suction pressure reached Low Pressur...

Page 4: ...display going blank and other unexpected problems Power over Ethernet POE switches connected to the KE2 Evap OEM should have the power output feature disabled Ed Ed ELECTRIC DEFROST TEV Intro Ed is b...

Page 5: ...on the board gray connector and that the colors are inserted into the proper screw down terminals The bare stranded wire of the transducer cable should be inserted so that the wire is directly touchin...

Page 6: ...of the connector If the gate is contacting the insulation of the wire it will not allow the controller to read the sensor If wires have been extended check for any bad splices crimps or solder joints...

Page 7: ...triggered Relocate the coil sensor to where frost has built up the heaviest on the coil and initiate a defrost Check to make sure the defrost terminates in a reasonable amount of time less than 30 35...

Page 8: ...If the valve is fully open verify the valve is operating properly by manually operating the valve from the Basic Dis play Press and at the same time on the Basic Display until a number with the right...

Page 9: ...ace temperature whichever is lower When the controller calls for refrigeration if suction pressure is not able to rise to the cut in pressure before the EEV closes due to low superheat the system will...

Page 10: ...refrigerant charge Make sure the system has sufficient capacity If pressure transducer and suction temperature sensor are installed check superheat and investigate if superheat is abnormally high Tro...

Page 11: ...ector If the gate is contacting the insulation of the wire it will not allow the controller to read the door switch Inspect the length of the cable for any cut burned chaffed or otherwise damaged wire...

Page 12: ...e system while this alarm is present Communication lost between lead lag controllers CCA CCA COMP SEQ COMM ERROR CompSeq Comms Alarm ONLY ACTIVE WHEN SITEVIEW IS ACTIVE Yellow LED is illumi nated Cont...

Page 13: ...rm Alarm Name Description Variables Setpoints Corrective Action Basic Display Combo Display Web pages dtS dtS DOORTEMP SENSOR Door Temp Sensor Alarm Combo Display Aux 1 Door Temp Sensor is shorted or...

Page 14: ...ded on the controller DOOR TEMP SENSOR is the blue connector labeled TEMP1 If incorrect sensor is wired in re wire to correct position See if DISP HEATER RELAY in theVARIABLES menu is showing heater O...

Page 15: ...he input s functionality If the controller is alarming when the external device is not active changing the state will reverse the logic EA2 EA2 DISPLAY EXTERNAL ALARM 2 Disp Ext2 Alarm EA3 EA3 DISPLAY...

Page 16: ...er that number into the following formula voltage read 5VDC x 100 humidity reading HHA HHA HIGH HUMIDITY High Humidity Alarm Yellow LED is illumi nated Controller will attempt to continue to operate s...

Page 17: ...Discharge Delay NSt Max Number of Starts Proceed to corrective actions for High Disch Temp alarm Must be manually cleared by clearing alarms or cycling power TroubleshootingTables Alarm Alarm Name De...

Page 18: ...low Cond Temp setpoint Low Cond Temp Alarm Offset for lon ger than Low Cond Temp Alarm Delay Variables AU1 AU2 AU3 Con denser Temp any Aux Input can be set to Cond Temp Setpoints Cdt Cond Temp Setpoin...

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