KE2 EvapOEM Troubleshooting Manual Download Page 15

Q.1.61 January 2023

Page 15

KE2 Evap

OEM

Alarm Troubleshooting Guide

© Copyright 2023 KE2 Therm Solutions, Inc., Washington, Missouri 63090

21214V3.0

Troubleshooting Tables

Alarm & Alarm Name

Description

Variables & Setpoints Corrective Action

Basic 

Display

Combo 

Display

Web-

pages

Hd2

Hd2

HIGH 

MONITOR 

TEMP2

High 

Mon2 

Temp 

Alarm

Yellow LED is illumi-

nated. Controller will 

attempt to continue 

to operate system 

while this alarm is 

present.
Combo aux monitor 

temp reading above 

MON TMP HI ALRM or 

below MON TMP LO 

ALRM for longer than 

MON TMP AL DLY.

Variables

DISP AUX2 STATUS

DISP AUX3 STATUS

Setpoints

MON TMP2 HI ALRM

MON TMP2 LO ALRM

MON TMP2 AL DLY

MON TMP3 HI ALRM

MON TMP3 LO ALRM

MON TMP3 AL DLY

• See if the refrigeration system is running, or in the case of a low alarm, whether the 

refrigeration system is over-cooling due to a stuck thermostat, solenoid, EEV etc.

• Infiltration from an adjoining freezer or outdoor wall may cause a low alarm.  Ad-

dress the infiltration and/or move the sensor to a more appropriate location.

• Ensure that the relevant Monitor Temp Alarm setpoint is high enough, and the 

delay is long enough, so that the alarm does not trigger during normal loading or 

defrost.

Ld2

Ld2

LOW 

MONITOR 

TEMP2

Low 

Mon2 

Temp 

Alarm

Hd3

Hd3

HIGH 

MONITOR 

TEMP3

High 

Monitor 

Temp3 

Alarm

Ld3

Ld3

LOW 

MONITOR 

TEMP3

Low 

Monitor 

Temp3 

Alarm

EA1

EA1

DISPLAY 

EXTERNAL 

ALARM 1

Disp Ex1 

Alarm

Yellow LED is illumi-

nated. Controller will 

attempt to continue 

to operate system 

while this alarm is 

present.
Combo External 

Alarm input is active.

Variables

DISP AUX1 STATUS

DISP AUX2 STATUS

DISP AUX3 STATUS

Setpoints

AUX1 FUNCTION

AUX1 SWITCH STATE 

AUX2 FUNCTION

AUX2 SWITCH STATE 

AUX3 FUNCTION

AUX3 SWITCH STATE

• Troubleshoot the device connected to the Combo Display auxiliary input to dis-

cover why it is in alarm condition and resolve the issue.

• If the device is not in alarm, check to make sure the device is connected to the ap-

propriate position on the Combo Display board (TEMP1, TEMP2 or TEMP3).

• Review the Combo Display settings to make sure they match the type of device 

connected to the controller. AUX1, AUX2, or AUX3 FUNCTION should be set to 

EXTERNAL ALARM as appropriate to set the aux input to function as an external 

alarm input.

• Verify the aux input state (AUX1, AUX2, or AUX3 SWITCH STATE) is appropriately set 

to OPEN or CLOSED to match the input’s functionality. If the controller is alarming 

when the external device is not active, changing the state will reverse the logic.

EA2

EA2

DISPLAY 

EXTERNAL 

ALARM 2

Disp Ext2 

Alarm

EA3

EA3

DISPLAY 

EXTERNAL 

ALARM 3

Disp Ext3 

Alarm

Pbt

Pbt

HELP

Panic 

Button 

Alarm

Red LED is illumi-

nated on KE2 Basic 

Display.  All LEDs 

are blinking on KE2 

Combo Display and 

buzzer beeping.  

Refrigeration will 

stop while this alarm 

is present.

• Check walk-in immediately for any trapped personnel.
• Press and hold Panic Button for 3 seconds to clear.

LPCO (Low Pressure Cut-Out control) Only

Pdt

Pdt

PUMP-

DOWN 

TIMEOUT

Pump 

Down 

Timeout

Low Pressure Cut-Out 

Time exceeded be-

fore suction pressure 

reached Low Pressure 

Cut-out.

Variables

PrS – Suction Pressure

Setpoints

LPC – Low Pressure 

Cut-out
LPt – Max Time for LPCO

• Check LPt to see if the Low Pressure Cut-out Time is too short.
• Check LPC to see if the Low Pressure Cut-out is set too low.  LPC should be set to 

refrigeration unit manufacturer’s recommendation.

• Confirm EEV is operating properly.  See High/Low Superheat corrective actions for 

troubleshooting the EEV.

• Follow compressor manufacturer’s troubleshooting guide to ensure compressor is 

operating properly.

• If controller is operating a liquid line solenoid instead of compressor contactor, LPCO 

control should not be enabled.  Set LPt to 0 to disable LPCO control.

SCC

SCC

 

SHORT 

COMP 

CYCLE

Short 

Com-

pressor 

Cycle

Compressor started 

excessive number of 

times due to suction 

pressure in off mode, 

or compressor cut-

out excessive number 

of times due to suc-

tion pressure while in 

refrigeration mode.

Variables

PrS – Suction Pressure

Setpoints

LPC – Low Pressure 

Cut-out

LPd – Pressure Differen-

tial for LPCO

• Check LPC to see if the Low Pressure Cut-out is set too low.  LPC should be set to 

refrigeration unit manufacturer’s recommendation.

• Check LPd to see if the Pressure Differential for LPCO is too small. LPd should be set 

to refrigeration unit manufacturer’s recommendation.

• Confirm EEV is operating properly.  See High/Low Superheat corrective actions for 

troubleshooting the EEV.

• High superheat conditions can cause short cycling of the compressor while calling 

for refrigeration.  Troubleshoot the refrigeration system for common causes of high 

superheat (restriction in the liquid line, flash gas, insufficient subcooling, dirty con-

denser etc.).

• Confirm suction temperature is reading correctly.  Follow Suction Temp Alarm cor-

rective actions.

• Confirm pressure transducer is reading correctly. Follow Pressure Sensor Alarm cor-

rective actions.  

– KE2 Combo Display Only

Summary of Contents for EvapOEM

Page 1: ...con dition no longer exists To clear an alarm manually press and hold until tS temperature Setpoint appears press sev eral times to CLA CLear Alarm press and hold until the red LED blinks then releas...

Page 2: ...2 F above superheat setpoint for 90 minutes of cumulative runtime and valve 90 open TEV Superheat above SUPERHEAT setpoint for 90 minutes of cumulative runtime Page 8 9 LSH LSH LOW SUPERHEAT Low Super...

Page 3: ...Display panic button is active Page 15 LPCO Low Pressure Cut Out control Only Pdt Pdt PUMPDOWN TIMEOUT Pump Down Timeout Low Pressure Cut out Time exceeded before suction pressure reached Low Pressur...

Page 4: ...display going blank and other unexpected problems Power over Ethernet POE switches connected to the KE2 Evap OEM should have the power output feature disabled Ed Ed ELECTRIC DEFROST TEV Intro Ed is b...

Page 5: ...on the board gray connector and that the colors are inserted into the proper screw down terminals The bare stranded wire of the transducer cable should be inserted so that the wire is directly touchin...

Page 6: ...of the connector If the gate is contacting the insulation of the wire it will not allow the controller to read the sensor If wires have been extended check for any bad splices crimps or solder joints...

Page 7: ...triggered Relocate the coil sensor to where frost has built up the heaviest on the coil and initiate a defrost Check to make sure the defrost terminates in a reasonable amount of time less than 30 35...

Page 8: ...If the valve is fully open verify the valve is operating properly by manually operating the valve from the Basic Dis play Press and at the same time on the Basic Display until a number with the right...

Page 9: ...ace temperature whichever is lower When the controller calls for refrigeration if suction pressure is not able to rise to the cut in pressure before the EEV closes due to low superheat the system will...

Page 10: ...refrigerant charge Make sure the system has sufficient capacity If pressure transducer and suction temperature sensor are installed check superheat and investigate if superheat is abnormally high Tro...

Page 11: ...ector If the gate is contacting the insulation of the wire it will not allow the controller to read the door switch Inspect the length of the cable for any cut burned chaffed or otherwise damaged wire...

Page 12: ...e system while this alarm is present Communication lost between lead lag controllers CCA CCA COMP SEQ COMM ERROR CompSeq Comms Alarm ONLY ACTIVE WHEN SITEVIEW IS ACTIVE Yellow LED is illumi nated Cont...

Page 13: ...rm Alarm Name Description Variables Setpoints Corrective Action Basic Display Combo Display Web pages dtS dtS DOORTEMP SENSOR Door Temp Sensor Alarm Combo Display Aux 1 Door Temp Sensor is shorted or...

Page 14: ...ded on the controller DOOR TEMP SENSOR is the blue connector labeled TEMP1 If incorrect sensor is wired in re wire to correct position See if DISP HEATER RELAY in theVARIABLES menu is showing heater O...

Page 15: ...he input s functionality If the controller is alarming when the external device is not active changing the state will reverse the logic EA2 EA2 DISPLAY EXTERNAL ALARM 2 Disp Ext2 Alarm EA3 EA3 DISPLAY...

Page 16: ...er that number into the following formula voltage read 5VDC x 100 humidity reading HHA HHA HIGH HUMIDITY High Humidity Alarm Yellow LED is illumi nated Controller will attempt to continue to operate s...

Page 17: ...Discharge Delay NSt Max Number of Starts Proceed to corrective actions for High Disch Temp alarm Must be manually cleared by clearing alarms or cycling power TroubleshootingTables Alarm Alarm Name De...

Page 18: ...low Cond Temp setpoint Low Cond Temp Alarm Offset for lon ger than Low Cond Temp Alarm Delay Variables AU1 AU2 AU3 Con denser Temp any Aux Input can be set to Cond Temp Setpoints Cdt Cond Temp Setpoin...

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