KE2 EvapOEM Troubleshooting Manual Download Page 4

KE2 Evap

OEM

Alarm Troubleshooting Guide

Q.1.61 January 2023

Page 4

© Copyright 2023 KE2 Therm Solutions, Inc., Washington, Missouri 63090

21214V3.0

Troubleshooting Tables

Alarm & Alarm Name

Description

Variables & Setpoints Corrective Action

Basic 

Display

Combo 

Display

Web-

pages

Blank Display

No LEDs are 

illuminated on the 

display.

N/A

Note: While not an alarm condition, the controller may or may not be operational if 

nothing is shown on the Basic Display. The KE2 Evap OEM can continue to operate the 

system even while the Basic Display is disconnected.
If controller is still powered and system is running troubleshoot the Basic Display:
• Make sure the plugs are fully inserted into the jacks at both the KE2 Evap OEM and the 

Basic Display.

• Check the connection between the KE2 Evap OEM board and the Basic Display for any 

burned, chaffed, cut or otherwise damaged sections. If damaged, replace cable.

• There are two jacks on the Basic Display. Switch the jack used on the Basic Display and 

check for functionality.

• Check to see if Basic Display cable is longer than 5ft. Maximum cable length between 

Basic Display and KE2 Evap OEM board is 5ft.

If system is not running and there are no LEDs lit on the KE2 Evap OEM board, 

check:
• Incoming voltage to the board. Voltage should be between 100VAC – 240VAC, if not 

address supply voltage issue.

• Remove power to controller and check fuse located on board. The fuse cannot be 

checked visually; remove fuse from board and check resistance across the fuse. An 

open reading indicates the fuse has blown and points to a supply voltage issue or short 

on the board or connected devices. The fuse will blow in order to protect the controller 

from permanent damage. Check for proper incoming power, examine all cables for 

burned, cut, chaffed or otherwise damaged insulation/wire and repair. Replace fuse 

(PN 21375).

• Remove all connections to controller except for power and the Basic Display; see if the 

Basic Display illuminates.

Note: Power injected into the controller’s Ethernet port may result in the display going 

blank and other unexpected problems. 
Power over Ethernet (POE) switches connected to the KE2 Evap OEM should have the 

power output feature disabled.

Ed

Ed

ELECTRIC 

DEFROST / 

TEV

Intro

“Ed” is blinking on the 

Basic Display, yellow 

and red LEDs are 

flashing. 

N/A

Not an alarm condition, controller is in introduction mode. Please refer to Q.1.45 for 

controller setup.

PrF

PrF

N/A

N/A

Process Failure. Basic 

Display is not com-

municating to the 

controller.   

N/A

The Basic Display is not properly communicating with the KE2 Evap OEM board. The KE2 

Evap OEM can continue to refrigerate without the Basic Display, but setpoints can only 

be changed via the browser interface.
• Check that cable is inserted into the correct location on the board.
• Check that cable between board and display is firmly inserted at both ends.
• Check that cable is not cut, burned, chaffed, disconnected or otherwise damaged.
• Cable should not be extended over 5ft.
• Confirm LEDs on KE2 Evap OEM board.  The LEDs are located between the Ethernet 

and display ports.

If PWR & BOOT are solid green, board is operating normally. There may be an issue 

with the display, cable, or display port on the controller.
If RST is solid red, there is a hardware malfunction. Remove all connections to the 

controller except for incoming power. If RST is still solid red, replace controller.
If BOOT & RST is blinking alternately, controller has been put in bootloader mode 

to receive an update. If the update process has already started beyond putting the 

controller in bootloader mode, complete the update to return to normal operation.  

Otherwise, the controller will exit bootloader mode after 10 minutes.

NO NC

COM

TSuc (Suction Temp)

Aux3

Aux2

Aux1 (2nd Coil Temp)

TCoil (Coil Temp)

TAir (Return Air Temp)

0 to 10VDC Output

 Alarm Relay**

 Door Alarm Relay**

 Variable Speed Fan

Ethernet

Display

Defrost Relay

Liquid Line Solenoid/
Comp. Contactor Relay

Fan Relay

Blue
Orange
Yellow
Red 
Black

Empty
Red
Green
White
Black

EEV

A
B
Shield

RS 485

Line/L1

Neutral/L2

Incoming Power

Red (+5 VDC) 
Black (0 VDC)
Green (Signal)

Pressure Transducer

NO
COM

NC

NO

COM

Ground*

EAR

TH

Chassis
Ground*

Fuse

NO 

COM (L2)

+

+

*Use only chassis 

ground 

or 

spade 

connector ground.

**Requires PN 21034 Solid State Relay (NO) or 

PN 22005 Solid State Relay (NC) depending on 
purpose.  Additional wiring/relays may be required.

BOOT

RST

PWR 

BL/BK

OR/BK

Y/BK

FAN/S

HEATERS

LL SOLENOID/COMP RELAY

BK/OR

L1

WT/R

L2

HS

GND

P/N 20996

12 AMP

20 AMP

3 AMP

OR NEUTRAL

HEATERS

therm

solutions

®

R/W

BL/BK

BK

BL/BK

FROM 

CONTROLLER

EC MOTOR 

RELAY

Supply Voltage

Fan 

Motor

Fan 

Motor

Fan 

Motor

Evaporator 

Fans

Heater Safety/High Limit Switch

Defr

ost H

ea

ters

Liquid Line S

olenoid

N.C.

    

2
4

6
8

1

0

1

0

2
4

6
8

3

7

Summary of Contents for EvapOEM

Page 1: ...con dition no longer exists To clear an alarm manually press and hold until tS temperature Setpoint appears press sev eral times to CLA CLear Alarm press and hold until the red LED blinks then releas...

Page 2: ...2 F above superheat setpoint for 90 minutes of cumulative runtime and valve 90 open TEV Superheat above SUPERHEAT setpoint for 90 minutes of cumulative runtime Page 8 9 LSH LSH LOW SUPERHEAT Low Super...

Page 3: ...Display panic button is active Page 15 LPCO Low Pressure Cut Out control Only Pdt Pdt PUMPDOWN TIMEOUT Pump Down Timeout Low Pressure Cut out Time exceeded before suction pressure reached Low Pressur...

Page 4: ...display going blank and other unexpected problems Power over Ethernet POE switches connected to the KE2 Evap OEM should have the power output feature disabled Ed Ed ELECTRIC DEFROST TEV Intro Ed is b...

Page 5: ...on the board gray connector and that the colors are inserted into the proper screw down terminals The bare stranded wire of the transducer cable should be inserted so that the wire is directly touchin...

Page 6: ...of the connector If the gate is contacting the insulation of the wire it will not allow the controller to read the sensor If wires have been extended check for any bad splices crimps or solder joints...

Page 7: ...triggered Relocate the coil sensor to where frost has built up the heaviest on the coil and initiate a defrost Check to make sure the defrost terminates in a reasonable amount of time less than 30 35...

Page 8: ...If the valve is fully open verify the valve is operating properly by manually operating the valve from the Basic Dis play Press and at the same time on the Basic Display until a number with the right...

Page 9: ...ace temperature whichever is lower When the controller calls for refrigeration if suction pressure is not able to rise to the cut in pressure before the EEV closes due to low superheat the system will...

Page 10: ...refrigerant charge Make sure the system has sufficient capacity If pressure transducer and suction temperature sensor are installed check superheat and investigate if superheat is abnormally high Tro...

Page 11: ...ector If the gate is contacting the insulation of the wire it will not allow the controller to read the door switch Inspect the length of the cable for any cut burned chaffed or otherwise damaged wire...

Page 12: ...e system while this alarm is present Communication lost between lead lag controllers CCA CCA COMP SEQ COMM ERROR CompSeq Comms Alarm ONLY ACTIVE WHEN SITEVIEW IS ACTIVE Yellow LED is illumi nated Cont...

Page 13: ...rm Alarm Name Description Variables Setpoints Corrective Action Basic Display Combo Display Web pages dtS dtS DOORTEMP SENSOR Door Temp Sensor Alarm Combo Display Aux 1 Door Temp Sensor is shorted or...

Page 14: ...ded on the controller DOOR TEMP SENSOR is the blue connector labeled TEMP1 If incorrect sensor is wired in re wire to correct position See if DISP HEATER RELAY in theVARIABLES menu is showing heater O...

Page 15: ...he input s functionality If the controller is alarming when the external device is not active changing the state will reverse the logic EA2 EA2 DISPLAY EXTERNAL ALARM 2 Disp Ext2 Alarm EA3 EA3 DISPLAY...

Page 16: ...er that number into the following formula voltage read 5VDC x 100 humidity reading HHA HHA HIGH HUMIDITY High Humidity Alarm Yellow LED is illumi nated Controller will attempt to continue to operate s...

Page 17: ...Discharge Delay NSt Max Number of Starts Proceed to corrective actions for High Disch Temp alarm Must be manually cleared by clearing alarms or cycling power TroubleshootingTables Alarm Alarm Name De...

Page 18: ...low Cond Temp setpoint Low Cond Temp Alarm Offset for lon ger than Low Cond Temp Alarm Delay Variables AU1 AU2 AU3 Con denser Temp any Aux Input can be set to Cond Temp Setpoints Cdt Cond Temp Setpoin...

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