KE2 EvapOEM Troubleshooting Manual Download Page 11

Q.1.61 January 2023

Page 11

KE2 Evap

OEM

Alarm Troubleshooting Guide

© Copyright 2023 KE2 Therm Solutions, Inc., Washington, Missouri 63090

21214V3.0

Troubleshooting Tables

Alarm & Alarm Name

Description

Variables & Setpoints Corrective Action

Basic 

Display

Combo 

Display

Web-

pages

dor

dor

 

DOOR 

SWITCH

Door 

Open 

Alarm

Yellow LED is illumi-

nated. Controller will 

attempt to continue 

to operate system 

while this alarm is 

present.
Door is open and air 

temp reading above 

Room Temp setpoint 

+ 0.5°F longer than 

Door Alarm Delay.

Variables

rtP - Room (Air) Temp

AU1 - Aux Input 1 Status

AU2 - Aux Input 2 Status

AU3 - Aux Input 3 Status

Setpoints

tS   - Room Temp 

setpoint

dAd - Door Alarm Delay

AU1 - Aux Input 1 Mode

A1A - Aux Input 1 State

AU2 - Aux Input 2 Mode

A2A - Aux Input 2 State

AU3 - Aux Input 3 Mode

A3A - Aux Input 3 State

KE2 Combo Display Setpoints

AUX1 FUNCTION

AUX1 SWITCH STATE

AUX2 FUNCTION

AUX2 SWITCH STATE

AUX3 FUNCTION

AUX3 SWITCH STATE

DOOR SWITCH STATE

 Verify that the door is closed.
 Verify which auxiliary input is being used for the door switch (AU1, AU2 or AU3). 

Press and hold 

 until tS appears. Press 

 

until AU1, AU2 or AU3 appears. Press 

 to view what the auxiliary input is currently set to. If the auxiliary input is set 

to door switch, dor will be shown on the Basic Display. Press 

 to return to the 

advanced setpoints menu and check the other inputs. Verify the leads of the door 

switch are connected to the correct auxiliary input, and that the bare stranded wire 

of door switch lead is inserted so that the wire is directly touching the gate of the 

connector. If the gate is contacting the insulation of the wire, it will not allow the 

controller to read the door switch. Inspect the length of the cable for any cut, burned, 

chaffed or otherwise damaged wire. Repair if there is damage and verify operation.

• Verify that the door switch is in proper working order. Door switches provided 

by KE2 Therm are normally closed switches. To test them, move the two pieces of the 

switch close together, remove the leads from the connector on the board and check 

that the circuit is continuous using a multimeter. Move the two pieces of the switch 

apart more than 6 inches. Check continuity again; it should be open. If the door 

switch is operating in an opposite manner, the switch is a normally open switch and 

the controller should be reconfigured appropriately: select the correct input, A1A, 

A2A or A3A (indicating Aux In 1, 2 or 3 state) and set it to CLo for activate on closed 

circuit. If the switch is verified to be inoperable, replace the switch.

• Confirm proper door switch operation by opening the door, fans should turn off 

and refrigeration should stop shortly after. Close door, the controller should resume 

refrigeration and fans. If there is a blinking green light on the controller, it has not 

cleared the time for short cycle protection and should resume refrigeration in a few 

minutes.

• Check KE2 Combo Display inputs. If a KE2 Combo Display is present, additional 

inputs are available for door switches. To confirm settings, press and hold 

 and 

 at the same time for at least 3 seconds to access the KE2 Combo Display set-

points. Check AUX 1 FUNCTION, AUX 2 FUNCTION, AUX 3 FUNCTION, and DOOR 

SWTCH STATE to see which input or inputs are set to DOOR SWITCH.  Proceed with 

the troubleshooting steps outlined above.

Summary of Contents for EvapOEM

Page 1: ...con dition no longer exists To clear an alarm manually press and hold until tS temperature Setpoint appears press sev eral times to CLA CLear Alarm press and hold until the red LED blinks then releas...

Page 2: ...2 F above superheat setpoint for 90 minutes of cumulative runtime and valve 90 open TEV Superheat above SUPERHEAT setpoint for 90 minutes of cumulative runtime Page 8 9 LSH LSH LOW SUPERHEAT Low Super...

Page 3: ...Display panic button is active Page 15 LPCO Low Pressure Cut Out control Only Pdt Pdt PUMPDOWN TIMEOUT Pump Down Timeout Low Pressure Cut out Time exceeded before suction pressure reached Low Pressur...

Page 4: ...display going blank and other unexpected problems Power over Ethernet POE switches connected to the KE2 Evap OEM should have the power output feature disabled Ed Ed ELECTRIC DEFROST TEV Intro Ed is b...

Page 5: ...on the board gray connector and that the colors are inserted into the proper screw down terminals The bare stranded wire of the transducer cable should be inserted so that the wire is directly touchin...

Page 6: ...of the connector If the gate is contacting the insulation of the wire it will not allow the controller to read the sensor If wires have been extended check for any bad splices crimps or solder joints...

Page 7: ...triggered Relocate the coil sensor to where frost has built up the heaviest on the coil and initiate a defrost Check to make sure the defrost terminates in a reasonable amount of time less than 30 35...

Page 8: ...If the valve is fully open verify the valve is operating properly by manually operating the valve from the Basic Dis play Press and at the same time on the Basic Display until a number with the right...

Page 9: ...ace temperature whichever is lower When the controller calls for refrigeration if suction pressure is not able to rise to the cut in pressure before the EEV closes due to low superheat the system will...

Page 10: ...refrigerant charge Make sure the system has sufficient capacity If pressure transducer and suction temperature sensor are installed check superheat and investigate if superheat is abnormally high Tro...

Page 11: ...ector If the gate is contacting the insulation of the wire it will not allow the controller to read the door switch Inspect the length of the cable for any cut burned chaffed or otherwise damaged wire...

Page 12: ...e system while this alarm is present Communication lost between lead lag controllers CCA CCA COMP SEQ COMM ERROR CompSeq Comms Alarm ONLY ACTIVE WHEN SITEVIEW IS ACTIVE Yellow LED is illumi nated Cont...

Page 13: ...rm Alarm Name Description Variables Setpoints Corrective Action Basic Display Combo Display Web pages dtS dtS DOORTEMP SENSOR Door Temp Sensor Alarm Combo Display Aux 1 Door Temp Sensor is shorted or...

Page 14: ...ded on the controller DOOR TEMP SENSOR is the blue connector labeled TEMP1 If incorrect sensor is wired in re wire to correct position See if DISP HEATER RELAY in theVARIABLES menu is showing heater O...

Page 15: ...he input s functionality If the controller is alarming when the external device is not active changing the state will reverse the logic EA2 EA2 DISPLAY EXTERNAL ALARM 2 Disp Ext2 Alarm EA3 EA3 DISPLAY...

Page 16: ...er that number into the following formula voltage read 5VDC x 100 humidity reading HHA HHA HIGH HUMIDITY High Humidity Alarm Yellow LED is illumi nated Controller will attempt to continue to operate s...

Page 17: ...Discharge Delay NSt Max Number of Starts Proceed to corrective actions for High Disch Temp alarm Must be manually cleared by clearing alarms or cycling power TroubleshootingTables Alarm Alarm Name De...

Page 18: ...low Cond Temp setpoint Low Cond Temp Alarm Offset for lon ger than Low Cond Temp Alarm Delay Variables AU1 AU2 AU3 Con denser Temp any Aux Input can be set to Cond Temp Setpoints Cdt Cond Temp Setpoin...

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