KBL megaSun 7900 Operating And Service Manual Download Page 3

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Operation and Service megaSun 7900

Table of Content

1. General Safety Instructions ................................................................................4
2. Service

Plan

.........................................................................................................5

3. Equipment

............................................................................................................6

4. Operation during the tanning session ..............................................................6

4.1 Operating

panel

.....................................................................................................................7

4.2 Functions

...............................................................................................................................8

4.3

Tips for the studio operator .................................................................................................13

5. Maintenance of the apparatus .........................................................................14

5.1

Cleaning and care ..............................................................................................................14

5.2

Dismantling the acrylic panes .............................................................................................15

5.3 Filter

panes

..........................................................................................................................17

5.4

Tubes and facial tanners ....................................................................................................18

5.5

Dismantling the burners.......................................................................................................20

5.6

Unit lighting .........................................................................................................................21

5.7 Filter

mats

............................................................................................................................22

5.8

Canopy drive ......................................................................................................................22

5.9

Exhaust air system ............................................................................................................24

5.10 Air-conditioning unit and condensate pump ........................................................................24
5.11 Replacing the aquaCool nozzles .........................................................................................25

6. Technical

data

....................................................................................................26

6.1

Data which all the apparatuses have in common ................................................................26

6.2 Views

...................................................................................................................................27

6.3

Special technical data

......................................................................................................28

7. Wiring

diagrams

.................................................................................................29

7.1 Mains

voltage

......................................................................................................................29

7.2

megaVoice without music option .........................................................................................30

7.3

Internal music signal MP3-player ........................................................................................30

7.4

External music signal without channel selection ................................................................31

7.5

External music signal (100V) without channel selection .....................................................31

7.6

External music signal with channel selection .....................................................................32

7.7 External

Timer

.....................................................................................................................33

8. Service

................................................................................................................34

8.1

General information and structures ....................................................................................34

8.2

Service level I ......................................................................................................................35

8.3

Service level II .....................................................................................................................42

8.4 Re-

ﬁ

lling / Changing Aroma and aquaCool .........................................................................46

8.5

Colour codes for the pipes...................................................................................................47

8.6

Error messages ..................................................................................................................48

9. Tanning instructions ........................................................................................49

9.1

General tanning instructions ................................................................................................49

9.2

Super Power, UV-Type 3, inductive .....................................................................................51

9.3

Super Power, UV-Type 3, CPI .............................................................................................51

9.4

Super Power, UV-Type 4, inductive .....................................................................................52

9.5

Super Power, UV-Type 4, CPI .............................................................................................52

9.6

Ultra Power, UV-Type 3, inductive .......................................................................................53

9.7

Ultra Power, UV-Type 3, CPI ...............................................................................................53

9.8

Ultra Power, UV-Type 4, inductive .......................................................................................54

9.9

Ultra Power, UV-Type 4, CPI ...............................................................................................54

Summary of Contents for megaSun 7900

Page 1: ...Operating and Service Manual megaSun 7900 megaSun Cadillac BA_7900_GB_E 0707 ...

Page 2: ...L Solarien AG For instruction updates please refer to http www kbl support de For software versions without easyCare KBL4_64 exe with easyCare KBL4_ec_35 exe is a registered trademark of KBL Solarien AG Certiﬁed according to DIN ISO 14001 Only original spare parts especially tubes and burners have to be used otherwise operating authorization and terms of guarantee will become invalid KBL Solarien ...

Page 3: ...al technical data 28 7 Wiring diagrams 29 7 1 Mains voltage 29 7 2 megaVoice without music option 30 7 3 Internal music signal MP3 player 30 7 4 External music signal without channel selection 31 7 5 External music signal 100V without channel selection 31 7 6 External music signal with channel selection 32 7 7 External Timer 33 8 Service 34 8 1 General information and structures 34 8 2 Service lev...

Page 4: ... tanner Do not operate the sun bed if a ﬁlter pane is defective See Section 5 3 Attention High light intensity do not look into the radiators Technical parameters The data indicated in the tanning schemes are based on the assumption that both tubes and burners are replaced at regular intervals See Section 5 4 When replacing tubes remember to reset the CPI control system and the counter of the tube...

Page 5: ...er mode Change tubes Reset counters 8 Reset counter of service hours Check and grease ropes of the canopy drive 5 8 Check all inner tubes and if necessary change them Climatic apparatus Clean heat exchanger Check the functioning of the condensate pump 5 10 800 For CPI apparatuses with burners in Eco mode or for CPI apparatuses without burners in Power mode Change tubes Reset counters 8 Reset count...

Page 6: ...arm up time has elapsed the tanning lamps are turned on automatically If the touch key Start is pressed during this warm up time the lamps turn on immediately Feature S standard O optional pureAir S Fresh ionized air ACS S Control of switch on switch off behaviour megaVoice S Acoustic user guidance CPI S Electronic series equipment activeFlex S Shoulder tanner activeColor O Colour stimulation in r...

Page 7: ...ting panel Illustr 4 1 Main display The running text is displayed as long as the sunbed is in the waiting position When the coin controlled signal appears the functions are displayed and the sunbed can be operated by touching the corresponding keys Any input will be conﬁrmed by a beep tone Operating panel w o aquaCool The operating panel with aquaCool shows between the keys 3 8 a moving symbol ani...

Page 8: ...ce again provided the coin operated counter has not run down yet The numerical display shows the tanning time When the tanning time is over the running text will appear again By pressing this touch ﬁeld for at least 2 seconds you can terminate the tanning session prematurely During the tanning program the running time is displayed in this ﬁeld When adjusting the volume the value set between 0 99 w...

Page 9: ...ﬁeld as a value between 0 99 Press the corresponding sensor key aquaCool off on Here you can activate the aquaCool water atomisation func tion plus button symbol ﬂashes or deactivate it minus button symbol does not ﬂash Default setting at start as deﬁned on service level I in the AAC Aqua menu If the aquaCool supply is running low the message Aqua low is shown on the display between the tanning se...

Page 10: ...l II of the service menu When changing the value the current setting is displayed as a two digit number between 20 minimum and 99 maximum in the numerical ﬁeld for a short time In order to switch off the body fan completely press the ﬁeld several times until the value of 20 appears Then press the ﬁeld once again and keep the key pressed for 0 5 seconds After a short time lag the body fan is then s...

Page 11: ...in after an interval of 3 minutes A small star is displayed to conﬁrm this If the request to switch on the system is made earlier it will be registered big star and when the interval of 3 minutes is over it will be executed automatically Exception In case that the system has been switched off by means of the coin controlled system it can be switched on again immediately Note please You will find t...

Page 12: ... start again and again in an interval of 1 minute Note pureAir and aroma exclude each other As long as aroma is given off pureAir will be switched off 4 2 2 Other sub menus megaVoice The Voice function can be switched on by means of the key above 0 and switched off by the key below 1 The display ﬂashes a signal when the function is not activated megaVoice informs the customer in a simple and short...

Page 13: ...umination decorative may be switched on or off if the timer signal is not active by pressing the key sequence of the body fan You have to press the individual buttons within a period of 1 sec Please also bear in mind the possibility of defining two different illumination cycles for each day of the week see 8 2 Service level I Error message Abluft exhaust air This error message is shown in the disp...

Page 14: ... disinfectants or solvents or other liquids that contain alcohol The manufacturer cannot be held liable for any damages caused by chemically active agents such as inappropriate cleaning agents To clean the varnished and plastic surfaces use a damp soapy cloth It must be avoidted at any rate that cleaning fluid runs into the apparatus Acrylic panes For a harmless cleaning of the acrylic panes use t...

Page 15: ...he pane in reverse order Make sure that the frame is correctly positioned in the hinge When closing the pane all air nozzles must be matching their counterparts If not carefully push the nozzles concerned into their proper position Illustr 5 4 Loosen screws Illustr 5 5 Opening the acrylic panes Head cushion used as a padding Base and duct pane The following table shows how to clean the base and du...

Page 16: ...n in a safe place 4 Open the bar to lift the complete base case if necessary Illustr 5 6 5 In the centre of the lower front cover there is a square bolt Place the enclosed key onto this square element Illustr 5 7 6 Unlock the bed by turning the key anti clockwise By doing so the bed will slightly go up Step Procedure Reference 1 If you have opened the bolt of the base case re bolt it again Turn th...

Page 17: ... the frame of the ﬁlter panes Illustr 5 8 Dismantling the tube cover Illustr 5 9 Dismantling the ﬁlter pane frame Filter panes in the lateral part This frame is to be dismantled as follows Step Procedure Reference 1 Dismantle the acrylic pane Section 3 2 2 Undo the screws of the tube cover in the facial area to remove the tube cover 3 Undo the screw of the lower ﬁlter pane frame Hold the frame Til...

Page 18: ...ed as follows Cleaning intervals To make sure that the tanning effect is maintained we recommend you to clean the tubes and UV radiators with warm water and a chamois after approx every 200 hours of use Do not use any aggressive or alcoholic cleaning agents Tubes in the shoulder tanner The shoulder tanner activeFlex is equipped with 7 tubes of 25 W each In addition the loudspeakers are located in ...

Page 19: ... of the same type When installing the tubes make sure that the inscription is visible i e the reﬂector must be at the back For units equipped with CPI technology it is essential to carry out a reset after each tube replacement see Section 8 3 For units equipped with inductive technology shoulder tanner also install new starters when replacing the tubes Burner Tubes CPI Mode Shoulder tanner Öko Pow...

Page 20: ...ecessary you can clean the glass bulb and the reﬂector sur face with an alcoholic cleaning agent The connecting elements of the burner are not all the same thickness When inserting the burner into the socket the metal clamp is directed to the right to the empty space in the middle of the reﬂector Illustr 5 16 During service dirt accumulation and an incorrect positioning may lead to damages of lamp...

Page 21: ... inserted element loosen the velcro fastening Pull out the inserted element Illustr 5 18 Aluminium traverse End metal cover Illustr 5 17 Opening the canopy Illustr 5 18 Lifting and pulling out the inserted element Exchanging the unit lighting in the interior These tubes are located behind the tanning tubes Open the acrylic pane of the canopy or of the back Remove the tanning tubes Exchange the cor...

Page 22: ...city of the air conditioning unit Vacuum clean the heat exchangers if neces sary Filter mats in the canopy Take one end of the handle below the ﬁlter mat to pull it out Push the new ﬁlter mat over the whole length behind the edges of the handle Illustr 5 19 Exchanging the ﬁlter mat above and below The ﬁlter mats are located in the lower front section When the front cover has been removed you have ...

Page 23: ...Procedure Reference 1 In the centre of the lower front cover there is a square bolt Place the enclosed key onto this square element 2 Unlock the bed by turning the key anti clockwise By doing so the bed will slightly go up 3 Open the bed completely 4 Check the ropes for wear If individual wires of the rope are spliced always replace both ropes Rope Set KBL 5100001500 5 Lubricate the ropes in the a...

Page 24: ...onditioning unit Open the bed Section 5 8 and vacuum clean the heat exchangers if necessary Step Procedure Reference 1 To close the bed push it down 2 Turn the key in the middle of the lower front cover clockwise as far as possible The bed is drawn to the base part and is bolted ﬁrmly again Step Procedure Reference 1 Open the bed see Section 5 8 and regularly check the following items 2 The air ho...

Page 25: ...oper maintenance of the apparatus you make a substantial contribution to the safety of the system and to a long period of trouble free operation Illustr 5 23 Air conditioning unit and condensation pump The condensate pump is controlled by the processor in such a way that during the tanning session it is switched on every 5 minutes for 20 seconds each After the tanning session is over this sequence...

Page 26: ...lease refer to the section Technical data for information on supported card capacities as well as ﬁle system and MP3 for mats Insert card into the computer s memory card reader 1 Copy the ﬁles to the card 2 If you would like to have the tracks played in a speciﬁc order you have to number them accordingly beforehand 001_Titel mp3 002_Titel mp3 etc Then format the card and upload the numbered tracks...

Page 27: ... humidity 70 Ambient temperature 30 C ATTENTION The unit must not be operated if the coin timer system or the internal control system of the maximum tanning time is defective or if a ﬁlter is broken or missing Outlet at the left hand rear side of the unit Disposal Connection to sewage system or tank capacity 5l Quantity Depending on local conditions and air humidity Note For the purpose of pumping...

Page 28: ...m Central exhaust air duct height hmax height hmin diameter 2500 mm can be reduced to hmin 1875 mm 300 mm Weight w air conditioner 590 kg 640 kg MP3 player Support for SD cards up to 1 GB Supported ﬁle systems on SD card FAT FAT32 Supported MP3 ﬁles ﬁxed and variable bit rate 96 320 kbit s 970 ...

Page 29: ...0017000 Tubes pcs type Canopy and lateral part 32x megaSun Ultra Power R 160 W Longlife CPI Bed 22x megaSun Ultra Power R 100 W Longlife CPI 22x megaSun Ultra Power R 160 W Longlife CPI Shoulder tanner 7x megaSun R 25 W pink Rated capacity 12000 W 13200 W w air condition 13600 W 14800 W w air condition Cable cross section 5x 6 mm Ölﬂex Fuses 3 pole fuse protection 3 x 25 A w residual current opera...

Page 30: ... is required in any case KBL Solarien AG recommend the following type KBL 3200 0770 00 Should any interference occur due to the operation of your tan ning unit with the mains e g with ripple control systems TRA consult your power supply company regarding the installation of corresponding blocking elements audio frequency suppressor 400V 3N 50 Branch box with fuses see Technical Data and protec tiv...

Page 31: ...P3 Music MP3 megaVoice Music amplifier 3220 2858 00 MP3 player and megaVoice are connected to the Audio switch which leads the music signal to the ampliﬁer and then to the loudspeakers connected in parallel equal phased 7 2 megaVoice without music option Music amplifier 3220 2885 00 Via an interface card the MP3 player megaVoice is connected to the music ampliﬁer which leads to the loudspeakers co...

Page 32: ...e signal source The cable is connected to the marked clamps of the Audio switch The potentiometer is used to set the signal The loudspeakers are connected in parallel equal phased Music ampliﬁer 3220 2885 00 E8 6 5 2 1 I2 C Audio switch 3220 3230 20 MP3 megaVoice 3220 3222 95 Music signal Transformer 7 4 External music signal 100V without channel selection 100V Music signal Transformer 9100 0170 0...

Page 33: ...el selection on the audio equipment s side Wiring on the audio system of the studio PE 1 2 3 4 5 Volume Control voltage Puls Coding channel selection channel selection Volume PE 1 2 3 4 5 Control voltage BCD Coding channel selection channel selection Wiring on the audio system of the studio ...

Page 34: ...signal with channel selection To connect the music signal use a 2 pole shielded cable the shield has to be earthed at the signal source The cable is connected to the marked clamps of the Audio switch The potentiometer is used to set the signal The loudspeakers are connected in parallel equal phased 100V Signal If the external music signal is a 100V signal the transmitter is introduced into the sig...

Page 35: ... Ölﬂex 7 x 1 mm2 Wire No megaSun 7900 Release signal Operation and Service megaSun 7900 7 7 External Timer Timer The timer has to be connected as follows The individual speciﬁcations and wiring diagrams of the different types of timers have to be observed A door contact is necessary for the option cabin fragrance ...

Page 36: ...ng signal from the coin token box system In case there is an error message you need to reset this message by touching the Stop sensor ﬁeld Illustr 8 1 Touch keys 1 0 for service operations Service level I In order to get access to level I ﬁrst enter the sequence 1 6 1 and then PIN 1 1 1 1 Service level II This level comprises service pages that may be used by Technical Service staff only Starting ...

Page 37: ...SET Timer A ON Timer A OFF Timer B ON Timer B OFF PIN II Enter the correct PIN Serviceebene II Gate ON OFF B Timer AR Cont 99 AAC Aroma Solar ON OFF Booth ON OFF B Inter 00 h Aqua ON OFF AQ Time Cycle Color R G B Operation and Service megaSun 7900 8 2 Service level I 8 2 1 Structure of the menu on service level I ...

Page 38: ...you will ﬁnd the following menus 8 2 2 The menus on service level I Operation Info In this menu the service hours of the sunbed WORK and the burning time of the tubes TUBE are displayed With the START key you open the sub menus With the STOP key you go back one level higher If you have changed a value and you will safe it press START Display Selection 5 0 ...

Page 39: ... on and two times for switching off the decorative lighting for any day of the week If you do not need the switching time you can delete it by pressing key 1 The hours are set using keys 2 4 and the minutes with the help of the keys 3 8 Enter the CPI Mode Selection Confirmation 4 9 CPI Reset Selection Confirmation 0 5 1 Weekday Monday to Sunday Selection Confirm 0 5 Time A BON and A BOF Hours Min ...

Page 40: ...off on the sunbed BOOTH ON OFF A fragrance is or is not sprayed off in the booth B INTER xx h Selection of the cycles per hour when the fragrance is sprayed off It can be adjusted to times between 00 h and 24 h GATE ON OFF A fragrance is sprayed off in the booth when the door is opened or closed B TIMER A fragrance can be sprayed off at particular times on the days of the week There is one interva...

Page 41: ...er menus by pressing the keys 0 and 5 The function is switched on by the key or off by in the same manner increased or decreased Aqua This is a sub menu of AAC Water is misted up by means of nozzles making the tanning session more refreshing AQUA ON OFF This function can be switched on by pressing the key 4 above OFF and switched off by pressing the key 8 below ON AQ TIME The spraying cycle is set...

Page 42: ...s been selected When all keys have been pressed all the letters will ﬂash i e the colour stimulation has been inactivated It is only possible to choose one colour by pressing the corresponding key Cycle It is a sub menu of AAC The duration of the breaks of aroma and aqua can be set between 1 5 minutes The details are set by pressing the and keys above or below the time Selection Confirm Adjust Con...

Page 43: ...c signal is permanently ampliﬁed otherwise the music transmission ends with the tanning cycle CH The channel selection may be changed from channel and volume selection to BCD selection of a music source It is possible to select up to 4 music sources The volume is adjusted at the music ampliﬁer The menu can be selected by pressing the 0 and 5 keys the functions can be activated or inactivated by pr...

Page 44: ...n service level II Conﬁguration C M A B Adjust of the tube hours Time stamp 1st download Time stamp last download Conguration Aroma Aqua Test Release Zero or start value Display Time Display Date Aroma aquaCool aquaExtra Software release UV type device Conﬁguration ACS Aircon OFFSET A Start ...

Page 45: ... as soon as the tanning session is started OFF The air conditioning unit starts operating only if it is activated by the studio guest OFFSET Only applicable for tanning units equipped with ACS NOTE Contact your KBL Technical Service before making any changes within this menu item Increasing the offset value results in the fan starting at a higher speed The offset value may have to be adjusted e g ...

Page 46: ...s are accepted by pressing the START key AR AQ Tube hours In this menu you can set the service hours of the tubes in steps of 5 hours This display has to be reset to zero after each tube replacement Attention Always carry out a reset after each tube replacement Time stamps Here you can store the time stamps of the ﬁrst and last download of the software Selection 5 First Download 0 5 Last Download ...

Page 47: ...asyCare here 5 3 or with easycare here 1 8 Test You can also test the three functions Aroma aquaCool and aquaExtra without a tanning program After selecting a function press key 1 to start the test aquaExtra is switched on by the key 4 and off by the key 9 The cycle time is 5 min It is use to check the quality of aquaCool Selection 5 Sub type of the sun bed UV type Sun bed 0 Selection On 5 1 1 0 4...

Page 48: ...ull the holding element of water tank and aroma tin forward 3 Move the covering handle on the lid of the aroma tin to the left 1 and then move the lid upward 2 Now you can replace the tin 4 Unscrew the lid with the hoses from the tank and replace the empty tank by a full one Screw the lid on again Keep clean the end of the tubes when changing the tank use a plastic bag Only use the speciﬁc water b...

Page 49: ...rked with colour points Blue compressed air for aquaCool Red reﬂux aquaCool Green ﬂow pipe aquaCool Yellow aroma Colour code Abb 8 2 Compressor Abb 8 3 aquaCool Abb 8 4 aroma Abb 8 5 Canopy underside Abb 8 6 Canopy upper side Abb 8 7 Ionizor and aroma pipes Abb 8 8 Pipes at the nozzles ...

Page 50: ...oard and the revolution control Reason defective or not connected I C revolution control E02 BUS TMP Reason defective or not connected I C temperature sensor Solution press the START key The blower is running with max revolution during the temperature controll BUS Error Daten line of the Bus I C Bus is disturbed 230 V is missing at MP3 Player or Audio Switch Bus connector at MP3 Player in wrong po...

Page 51: ... in some cases e g after a cataract operation the retina can be damaged after an excessive UV exposure Cataracts may develop after many repeated exposures 5 Special care is necessary in cases of pronounced individual sensitivity to UV radiation and in cases where certain medicines or cosmetics are applied 6 It cannot be said in any case that the use of a sunbed reduces the risk of getting sunburn ...

Page 52: ...en people with pace makers people who get sunburn without tanning when exposing themselves to the sun people suffering from sunburn people who suffer or have suffered from skin cancer or who are predisposed towards it 10 Tanning apparatuses of UV Type 4 Attention To be used only after prior consultation of a doctor ...

Page 53: ...e interval between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 3 Super Power UV Type 3 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 6 6 6 2 7 7 8 3 7 8 9 4 8 10 11 5 9 11 13 6 10 12 15 7 10 14 17 8 11 15 19 9 12 16 20 10 13 18 22 11 14 19 25 12 15 20 36 The interval between two tanning sessions has to be a...

Page 54: ...interval between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 5 Super Power UV Type 4 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 5 5 5 2 5 6 6 3 6 7 7 4 6 8 9 5 7 9 11 6 8 10 12 7 8 11 13 8 9 12 15 9 9 13 16 10 10 14 17 11 11 15 19 12 11 16 21 The interval between two tanning sessions has to be at least 4...

Page 55: ... interval between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 7 Ultra Power UV Type 3 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 6 6 6 2 7 7 8 3 7 8 9 4 8 10 11 5 9 11 13 6 10 12 15 7 10 14 17 8 11 15 19 9 12 16 20 10 13 18 22 11 14 19 25 12 15 20 26 The interval between two tanning sessions has to be at...

Page 56: ...interval between two tanning sessions has to be at least 48 hours Max number of tanning sessions per year 15 kJ m 60 43 33 9 9 Ultra Power UV Type 4 CPI Tanning session Skin type II Skin type III Skin type IV Time in min 1 4 4 4 2 5 5 6 3 5 6 7 4 6 7 8 5 7 8 10 6 7 9 11 7 8 10 13 8 8 11 14 9 9 12 15 10 10 13 17 11 10 14 18 12 11 15 20 The interval between two tanning sessions has to be at least 48...

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