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Kayden CLASSIC 800 Series, Product Manual

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Kayden CLASSIC 800 Series Product Manual Download Page 5

ka yd en

. c o m

The products described in this document are NOT designed for nuclear qualified
applications.

Read this manual before working with the product. For personal and system
safety, and for optimum product performance, make sure you thoroughly
understand the contents before installing, using or maintaining this product.

For equipment serv

ice or support needs, please contact your local Kayden

representativ

e.

NOTICE

CAUTION

! 

25472-1 01 -V1 A-JF00-W0010   Rev 02

Summary of Contents for CLASSIC 800 Series

Page 1: ...eed Revi ew ed by Date Co Revi ew ed i fappl i cabl e by Date Perm i ssi on to proceed doesnotconsti tute acceptance orapprovalof desi gn detai l s cal cul ati ons anal ysi s testm ethodsorm ateri al...

Page 2: ...25472 101 V1A JF00 W0010 Rev 02...

Page 3: ...25472 101 V1A JF00 W0010 Rev 02...

Page 4: ...Flow Level Interface Temperature Switches Transmitters CLASSIC 800 Series Product Manual K A Y D E N INSTRUM E N T S ANNIVERSARY 1994 th 16 2010 CRN anadian Registration Number 25472 101 V1A JF00 W001...

Page 5: ...working with the product For personal and system safety and for optimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product For equ...

Page 6: ...ontal Pipe Bottom Mount 13 Vertical Pipe Side Mount Acceptable 14 Vertical Pipe Side Mount Downward Flow 14 Vertical Pipe Top Bottom Mount Less Desirable 14 IV INSTALLING THE SENSOR 15 V ELECTRICAL 16...

Page 7: ...ault Indicator 41 How to Reset the Switch Transmitter to Factory Settings 42 Resistance Values for Sensor Wiring 43 Return of Material 44 Hazardous Materials 44 Service Technical Support Contact Infor...

Page 8: ...10 Figure 4 Threadolet 13 Figure 5 Insertion U Length 13 Figure 6a Horizontal Pipe Side Mounting 13 Figure 6b Horizontal Pipe Top Bottom Mounting 13 Figure 7 Horizontal Pipe Sensor Positioning 14 Figu...

Page 9: ...M 4X Type 4 IP55 1 FNPT Conduit Connection Buna O ring on cover Temperature Range Continuous Service Sensors 67 F to 392 F 55 C to 200 C Models 814 816 40 F to 320 F 40 C to 160 C Electronics 67 F to...

Page 10: ...figuration Classic series only Heater Power setting1 Zero and Span settings1 Classic series only nalog 4 20 m output configuration1 View and Print Graphing Trend function Configuring settings write to...

Page 11: ...imary Settings The following are the basic configurations for the CLASSIC 800 Series Electronics Modules 1 Relay 1 2 Relay 2 3 Set Point 1 4 Set Point 2 5 Heater Power 6 0 1 00 Thermal Signal 3 Second...

Page 12: ...rough 1 0 ANSI 2500 Flanges CLASSIC 81 4 Flanged Retractable Packing Gland Insertion Style 1 1 2 ANSI 150 through 1 0 ANSI 2500 Flanges CLASSIC 81 6 Threaded Retractable Packing Gland Insertion Style...

Page 13: ...th Fault Indicator Start up Bypass Timer Easy setup no jumpers or trim pots True Temperature Compensation Incrementally adjustable heater power range and relay set points All CLASSIC 800 series switch...

Page 14: ...Electronics Module and the sensor elements Any open or shorted connection will result in an error indication that also opens all output contacts and disables the heater circuitry An internal watchdog...

Page 15: ...e and repeatable under stable process conditions The CLASSIC 800 may be setup in the field by the user for flow level or interface with air gases liquids or slurries The CLASSIC 800 may be setup to di...

Page 16: ...ower and a consistent process media as the velocity of the process increases so does the Thermal Signal represented by movement of the illuminated LED to the right For example if the left most LED is...

Page 17: ...h The 0 to 100 of Thermal Signal corresponds to 4 20 mA or 20 4 mA Refer to View or Adjust the 4 20 mA Output for programming this option The 4 20 mA output signal corresponds to the scaled Thermal Si...

Page 18: ...rmation The continuous operating temperature limits of the sensors are 55 C to 200 C 67 F to 392 F Turbulence Interference Pumps fans valves or pipe bends of 90 or more will cause turbulence or signif...

Page 19: ...r Gas Inconsistent process composition or temperature Wet or saturated air gas Slurries Inconsistent process composition or temperature Insufficient straight run Turbulence erated fluids Emulsion Inco...

Page 20: ...sition temperature Non turbulent applications Large differential in thermal conductivities Air or Gas to Liquid onsistent process composition temperature Non turbulent applications Dry gas Emulsion on...

Page 21: ...shown in Figure 6a ensure sensing tip is inserted to a point between 5 and 75 of the inside diameter of the pipe Avoid locations where sediment may accumulate and isolate the sensing tip from the pro...

Page 22: ...rtical piping Kayden strongly recommends installing thermal switches at a point of UPWARD process flow to ensure continued total immersion of the sensing tip Vertical Pipe Side Mount Downward Flow Is...

Page 23: ...e position sensor at a sufficient insertion point so as to avoid contact with any air or gas bubbles that occur in the larger section of pipe 2 Avoid locations where sediment may accumulate and eventu...

Page 24: ...e lifted off the enclosure B Remove the Electronics Module To remove the Electronics Module pull upward with an equal force on both stainless steel handles Care should be taken to avoid damaging the s...

Page 25: ...Module should be gently positioned between the outside of the Mounting Base Plate with green black connectors and the inside of the enclosure If the excess length of the cable interferes with the moun...

Page 26: ...C R1 NO R1 CM VAC H VAC N COM VDC 485 T 485 485 485 C AC HOT AC NEUTRAL DC NEGATIVE DC POSITIVE AC COUPLED TERMINATOR NEGATIVE DATA LINE POSITIVE DATA LINE COMMON GROUND 4 20 mA ANALOG OUT 4 20 mA ANA...

Page 27: ...lement warms up the switch transmitter will respond to the process conditions and this LED indicator will move to the left Relay 1 and or Relay 2 LEDs may illuminate depending upon the Thermal Signal...

Page 28: ...isplay Panel Button Functions RUN Mode and SET Mode Figure 1 4 Control Functions RUN SET Mode RUN MODE Run Mode LED is Flashing RUN Press and hold to view the Software Revision and Node Address SET Pr...

Page 29: ...at a maximum of 6 VA watts The maximum rating is based on the assumption that both relays are energized the heater is at maximum power and several LEDs are illuminated An application involving the re...

Page 30: ...s accordingly see Figures 11 12 Notes Low flow means less Thermal Signal as represented by the CLASSIC 800 s Thermal Signal Bar Graph Some configurations may require one or both relays to be energized...

Page 31: ...nt of a power failure cable break self test failure or other loss of electrical power the contact is opened the relay is de energized and an alarm will result A common Fail safe setup for NO FLOW COND...

Page 32: ...l Signal Bar Graph shows the 4 20 Fault Mode For 3 0 mA the 0 25 LED s are on solid for 21 mA the 75 1 00 LED s are on solid 3 To adjust the Mode press and release the Left or Right Arrow keys 4 When...

Page 33: ...s ON Single LED displays Set Point 2 Increase Set Point Decrease Set Point Thermal Signal 100 0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Set Point 1 LED is ON...

Page 34: ...onds Instead of measuring from 0 to 1 00 percent the Thermal Signal Bar Graph shows the delay from 0 to 1 00 seconds If the Start up Bypass Timer is set to zero then no Bypass Delay will occur The Fac...

Page 35: ...cally or goes to zero the main processor will automatically reduce the output of the heater from the user setting to a lower power rating in order to prevent the creation of a Thermal Offset This func...

Page 36: ...e Unit Address 1 Press and release SET until the Relay 2 LED is flashing AND the Run Mode LED is off 2 The Thermal Signal Bar Graph now displays the value of the Software Revision and the setting of t...

Page 37: ...LED is off 2 The Thermal Signal Bar Graph shows the 4 20 Output Mode For 0 equal to 4 mA the 0 25 LED s are on solid For 1 00 equal to 4 mA the 75 1 00 LED s are on solid 3 To adjust the Mode press an...

Page 38: ...can only be displayed by pressing and holding the Left Arrow while in Run Mode 2 The Scaled Bar Graph View focuses only on the portion of the total thermal range required for each application oil wat...

Page 39: ...Programmable Variable OR press and release RUN to return to Run Mode Thermal Signal 100 0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Set Point 1 is flashing for...

Page 40: ...p Bypass Timer Heater Setting and Lock or Unlock the Display Panel The RCM Software includes a Thermal Graph screen which provides a graphical display of the process condition The Thermal Graph displa...

Page 41: ...e power consumption when the 485 bus is idle For more details on AC vs DC termination of RS 485 networks contact Kayden technical support Note For more information see Figures 1 1 12 RS 232 DB 9 to RS...

Page 42: ...described below 4 Keep in mind the need for easy access safety of personnel and a suitable switch transmitter environment In general install the switch transmitter so as to minimize vibration shock an...

Page 43: ...pass LED illuminated Use LEFT or RIGHT ARROWS to start a Bypass Delay for both relays LEFT ARROW decreases delay RIGHT ARROW increases delay 0 to 1 00 seconds each LED indicates 5 seconds Set Point 2...

Page 44: ...he flow rate increases Level The sensor is submerged Interface The sensor is submerged by the second distinctly different process CLASSIC 800 Display Panel Mounting Base Plate Terminal Assembly SET MO...

Page 45: ...ost Flow applications with Hydro carbons GUIDELINES FOR SETTING HEATER POWER 20 35 heater power 5 8 LEDs Air or Gas Flow depending on velocity 60 75 heater power 1 3 1 6 LEDs Oil or Hydrocarbon based...

Page 46: ...ng should be removed from the sensor tip as necessary Use the appropriate cleaning device or material relative to your process example cloth brush wire brush steel wool sandpaper water detergent compa...

Page 47: ...ng the Kayden RCM Software to Satisfy Preventative Maintenance Requirements One feature of the Kayden RCM Software is the Configuration function which automatically stores all setup information and di...

Page 48: ...1 100 44 001011 00 60 001 1 11 00 1 3 000011 01 29 00011 1 01 45 00101 101 61 0011 11 01 14 000011 1 0 30 0001 11 10 46 001 01 1 10 62 0011 1 11 0 1 5 00001 11 1 31 0001 11 1 1 47 001 011 11 63 001 11...

Page 49: ...el Solution 0 far left LED 40 65 6 center LEDs ON not flashing Product ID Code Fault Unit ID code does not match firmware A reset should be performed on the unit Press and hold the RUN button both Arr...

Page 50: ...s the following 3 buttons RUN LEFT ARROW RIGHT ARROW simultaneously until all LED s flash A successful reset will be indicated by five consecutives flashes of all LEDs followed by a pause and two more...

Page 51: ...n changes the display from process condition to the Node Address and the Firmware revision In Setup Mode pushing the RUN button returns the switch transmitter to RUN Mode 8 SET Places the unit in Setu...

Page 52: ...d all items returned to Kayden have been thoroughly and completely decontaminated Service Technical Support Contact Information Kayden provides full in house technical support 8 a m to 5 p m MST Mount...

Page 53: ...the Electronics Module which is proportionate to the process media temperature Relay 1 Indicates Relay 1 s coil is energized Relay 2 Indicates Relay 2 s coil is energized Remote Enclosure Enclosure f...

Page 54: ...hreaded example only CLASSIC 81 2 Flanged U LENGTH LEVEL 2 4 26 10 82 4 75 12 07 FLAT UP 8 60 MAX 10 80 4 25 1 FNPT ELECTRICAL CONNECTION 4 00 MAX 10 16 MAX 3 81 MIN 1 50 MIN 21 84 MAX 2 67 NOM 1 05 N...

Page 55: ...13 97 MAX 5 50 MAX 1 FNPT ELECTRICAL CONNECTION 3 00 4 26 10 82 3 23 1 27 4 75 12 07 6 35 3 81 1 50 2 50 3 4 FNPT 2 PLACES CLASSIC 830 In Line Threaded Vertical 4 25 10 80 1 FNPT ELECTRICAL CONNECTIO...

Page 56: ...TRICAL Flange type by customer CONNECTION 4 25 10 80 CLASSIC 832 In Line Flanged Vertical 10 82 4 26 1 27 3 23 4 75 12 07 6 35 2 50 A 1 50 3 81 A CONNECTION 1 FNPT ELECTRICAL 4 25 10 80 7 62 3 00 Flan...

Page 57: ...12 60 32 0 1 MIN CONNECTION 1 FNPT ELECTRICAL 0 8 4 2 14 6 10 MAX 15 4 9 MAX CLASSIC 81 6 Retractable Packing Gland Threaded 1 MNPT to 500 psi BORE BALL VALVE OPTIONAL MIN 1 FULL 1 MNPT CONNECTION 1...

Page 58: ...NNECTION 1 FNPT ELECTRICAL 0 84 2 14 0 94 2 39 6 10 MAX 15 49 MAX Inches cm CLASSIC 814 Note Suitable for one 1 Electronics Module SENSOR ENCLOSURE 3 4 FNPT ELECTRONIC 14 6 7 RED 1 BLUE 5 YELLOW 3 BLU...

Page 59: ...ote Enclosure Rear View Remote Enclosure Rear View Sensor Enclosure Front View Sensor and Remote Enclosure Side View MOUNT SENSOR AND REMOTE ENCLOSURE USING FNPT ENTRY 1 FNPT ELECTRICAL ENTRY 1 FNPT E...

Page 60: ...ctronics 2 Customer Specified Customer Specified Customer Specified Electronics 1 Inches cm 1 1 2 FNPT 25 MAX 38 MAX Sensor 3 Sensor 2 Sensor 1 Customer Specified Customer Specified Customer Specified...

Page 61: ...ultiPoint 4 Point 1 1 2 FNPT 35 MAX 38 MAX Sensor 4 Sensor 2 Sensor 3 Sensor 1 Customer Specified Electronics 3 Electronics 2 Electronics 4 Electronics 1 Customer Specified Customer Specified Customer...

Page 62: ...IC 81 0 Threaded Insertion Style 1 2 3 4 1 1 1 4 1 1 2 2 MNPT CLASSIC 81 2 Flanged Insertion Style 1 ANSI 150 through 10 ANSI 2500 Flanges CLASSIC 81 4 Flanged Retractable Packing Gland Insertion Styl...

Page 63: ...cm 0180 18 46 cm IXXXX Custom U Lengths Use 4 digits preceded by an I i e 3 5 U I0035 Use M for cm CODE Input Power C 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with...

Page 64: ...94 900 204 900 125 1500 135 1500 145 1500 155 1500 165 1500 175 1500 185 1500 195 1500 205 1500 126 2500 136 2500 146 2500 156 2500 166 2500 176 2500 186 2500 196 2500 206 2500 CODE Flange Material A...

Page 65: ...7 5 cm 0040 4 10 1 cm 0060 6 15 2 cm CODE Input Power C 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 48...

Page 66: ...red 1 Type 1 180 Bore 316L Stainless Steel 2 Type 2 086 Bore 316L Stainless Steel CODE Mounting Bracket Kit A Not Required B 900 Angle Bracket with hardware for wall stand mounting CODE Power C 12 24...

Page 67: ...00 204 900 115 1500 125 1500 135 1500 145 1500 155 1500 165 1500 175 1500 185 1500 195 1500 205 1500 116 2500 126 2500 136 2500 146 2500 156 2500 166 2500 176 2500 186 2500 196 2500 206 2500 CODE Flan...

Page 68: ...Pressure c w Security Chain 316L SS MWP 125 psi X Medium Pressure 316L SS MWP 500 psi CODE Insertion U Lengths 2 120 5 0 cm 305 cm in 1 2 1 0 cm increments IXXXX Custom U Lengths Use 4 digits precede...

Page 69: ...900 184 900 194 900 204 900 135 1500 145 1500 155 1500 165 1500 175 1500 185 1500 195 1500 205 1500 136 2500 146 2500 156 2500 166 2500 176 2500 186 2500 196 2500 206 2500 CODE Flange Material A 316L...

Page 70: ...0 cm 0030 3 7 5 cm 0040 4 10 1 cm 0060 6 15 2 cm IXXXX Custom U Lengths Use 4 digits preceded by an I i e 3 5 U I0035 Use M for cm CODE Input Power C 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics...

Page 71: ...ed for all points 165 1500 175 1500 185 1500 195 1500 205 1500 166 2500 176 2500 186 2500 196 2500 206 2500 CODE Flange Material A 316L Stainless St G Monel 400 M Alloy 20 R Hastelloy B X Titanium Gr...

Page 72: ...your application View and print Product Manuals View and print Outline Dimensional Drawings Wiring Diagrams Parts Lists View and print Quick Setup Guides View and print Product Specifications and Bro...

Page 73: ...kayden com 65 CLASSIC 800 CLASSIC 800 Product Manual Notes 25472 101 V1A JF00 W0010 Rev 02...

Page 74: ...kayden com 66 CLASSIC 800 CLASSIC 800 Product Manual Notes 25472 101 V1A JF00 W0010 Rev 02...

Page 75: ...specifically to the customers individual and unique requirements Ship returns prepaid Please note the refund or credit will not include any charges for special documentation special equipment special...

Page 76: ...rposes only The information contained herein is believed to be reliable but no representations guarantees or warranties of any kind are made as to its accuracy suitability for particular applications...

Page 77: ...16 2010 Doc IM 800 003 002 Effective February 2010 Supercedes November 2009 For more information about the CLASSIC 800 Series or any of Kayden s other products or to learn more about Kayden please vi...

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