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15

What to Check and How to Check

Tire Pressure

Proper air pressure for your tires is printed on the 
sidewall. Check pressure while tires are cold. Do not 
raise or lower pressure to meet load. Pressure other 
than recommended pressure will lead to excessive tire 
wear or tire failure. 

Balancing recommended.

 

Wheels

Check wheels for hole 
elongation or “out of round”. 
This condition can be caused by 
lug nuts not being tight or being 
too tight.  Trailer wheels can be 
damaged by chuck holes or 
curb jumping. You may not be 
aware of the road shock to the wheels without periodic 
checks. Replace any wheel that is bent. Replace any 
wheel if you see elongation of the bolt holes.

Wheel Lugs

Wheel lug nuts must be tightened with a torque wrench. 
Refer to the chart below for proper torque.

1. Start all bolts or nuts by hand to prevent cross 

threading.

2. Tighten bolts or nuts following sequence at right.

3. The tightening of the fasteners should be done in 

stages. Following the recommended sequence, 
tighten fasteners per wheel torque chart below.

4. Wheel nuts/bolts should be torqued before first 

road use and after each wheel removal. Check and 
re-torque after the first 10 miles, 25 miles and 
again at 50 miles. Check periodically thereafter.

Ball Coupler Hitches

Coupler assembly includes a latch lever and latch lever 
safety pin or hitch pin. Be sure the latch lever is locked 
and the pin properly secured before moving your trailer. 
The pin can be engaged fully only if ball is properly 
seated in the coupler.

Tires

Before mounting tires onto wheels make certain that 
the rim size and contour is approved for the tire as 
shown in the Tire and Rim Association Yearbook or the 
tire manufacturer’s catalog. Also make sure the tire will 
carry the rated load. If the load is not equal on all tires 
due to trailer weight distribution, use the tire rated for 
the heaviest wheel position.

Note: The capacity rating molded into the sidewall of 
the tire is not always the proper rating for the tire if used 
in a trailer application. Use the following guideline:

1. LT and ST tires: use the capacity rating molded into 

the tire.

2. Passenger Car Tires: Use the capacity rating 

molded into the tire sidewall divided by 1.10.

Use tire mounting procedures as outlined by the 
Rubber Manufacturer’s Association or the tire manufac-
turers.

Tire wear should be checked frequently because once 
a wear pattern becomes firmly established in a tire it is 
difficult to stop, even if the underlying cause is 
corrected.

Wheel Torque Requirements

Wheel Size

Torque Sequence

1st Stage

2nd Stage

3rd Stage

15”

20-25

50-60

80-90

1

2

3

4

5

WEAR PATTERN

CAUSE

ACTION

ACTION

Center 

Wear

Over  

Inflation

Adjust pressure 
to particular 
load per tire 
catalog.

Edge 
Wear

Under  

Inflation

Adjust pressure 
to particular 
load per tire 
catalog.

Side Wear

Loss of 

camber or 

overloading

Make sure load 
doesn't exceed 
axle rating. 
Align at  
alignment shop.

Toe Wear

Incorrect 

 toe-in

Align at  
alignment shop.

Cupping

Out of 

 balance

Check bearing 
adjustment and 
balance tires.

Flat 

Spots

Wheel 

lockup  & tire 

skidding

Avoid sudden 
stops when 
possible and 
adjust brakes.

Summary of Contents for TRAILER 3500E HDS 4.7/35

Page 1: ...charge stream at persons RISQUE DE BLESSURES Se tenir loin des buses EAU CHAUDE SOUS PRESSION A LA SORTIE Ne pas diriger le jet d eau vers des personnes RIESGO DE PENETRACI N O LESIONES SEVERAS A PERS...

Page 2: ...ered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify model and serial number Use only identical replacement parts This machine is to b...

Page 3: ...nd replace if necessary 8 Hitch Operation 8 Hitch Coupler Troubleshooting 8 Coupler Ball Engagement 8 Safety Chains 8 Load Carrying Capacity 9 Important Safety Information 10 Reporting Safety Defects...

Page 4: ...arding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The HOW TO CHECK section is...

Page 5: ...e The maximum weight the trailer is designed to carry Gross vehicle weight rating of the trailer Gross axle weight rating of the trailer Understanding Tire Pressure and Load Limits Tire inflation pres...

Page 6: ...ing is working properly Tire pressure and tire condition Wheel lugs Bearing lube and tightness Hitch Safety chains 12V running lights Distribution and security Caster up in travel position Check lug n...

Page 7: ...o use Before Towing Check mounting bracket hardware for wear and proper tightness Replace bent broken or worn hardware Tighten hardware to 75 94 ft lbs Use only the hardware provided with the Trailer...

Page 8: ...ism are not in the ground being exposed to dirt and moisture 4 Apply a small amount of an automotive grease to the ball before hitching coupler to prevent wear of the two parts during towing 5 Make su...

Page 9: ...This prevents the trailer tongue from dropping to the road should the coupler or ball hitch fail The chains should be rigged as tight as possible with just enough slack to allow tight turns to be made...

Page 10: ...burner If diesel is used add a soot remover to every tankful WARNING Gasoline is highly flammable and explosive You can be seriously injured when refueling AVERTISSEMENT L essence est tr s inflammable...

Page 11: ...VERTISSEMENT Liquide de d charge chaud Ne pas diriger le d bit de d charge vers des personnes WARNING This machine produces hot water and must have insulated components attached to protect the operato...

Page 12: ...ng could cause malfunction of the machine and result in death serious bodily injury and or property damage Follow storage instructions specified in this manual 15 Inlet water must be clean fresh water...

Page 13: ...defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying the trailer manufacturer...

Page 14: ...N tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your trailer has the proper GVWR is very important Once that has been established and you have the load on the trailer it i...

Page 15: ...ully only if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association...

Page 16: ...w vehicle pull the safety pin on the breakaway switch Check to see if system is operational Push safety pin back in to its original position Check battery fluid level every 60 90 days Remove cover The...

Page 17: ...isconnecting trailer from tow vehicle make sure to replace safety pin Brakes Your trailer is equipped with electric brakes Complete service and repair information for the electric brakes is found in t...

Page 18: ...u elle ne repose correctement en place sur des chandelles Do not lift or place supports on any part of the suspension system Brake Cleaning Inspection Your trailer brakes must be inspected and service...

Page 19: ...ds 1 Remove all wheels and hubs or brake drums Note which spindle and brake that the drum was removed from so that it can be reinstalled in the same location 2 Inspect suspension for wear 3 Check tigh...

Page 20: ...ck and replace if necessary BURNER WILL NOT LIGHT Little or no fuel Fill tank with fuel Improper fuel or water in fuel Drain fuel tank and fill with proper fuel Clogged fuel line Clean or replace Plug...

Page 21: ...burner assembly Fuel pressure is low 140 psi for burner Adjust fuel pump pressure to specifications Burner nozzle is plugged or dirty Replace nozzle Check parts breakdown for nozzle size Burner nozzl...

Page 22: ...l worn Check and replace if necessary High humidity in air Check and change oil twice as often WATER DRIPPING FROM UNDER PUMP Piston packing worn Check and replace if necessary O Ring plunger retainer...

Page 23: ...aulty Check and replace if necessary Worn piston packing Check and replace if necessary BURNER MOTOR WILL NOT RUN Fuel pump seized Replace fuel pump Burner fan loose or misaligned Position correctly t...

Page 24: ...rs Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 m...

Page 25: ...r 3 mos Wheel Check for damage and or out of round Every 6000 mi or 6 mos Coupler Ball Check for sufficient lube Check lock mechanism Check for unusual wear Every trip Safety Chains at Hitch Ball Chec...

Page 26: ...oducto y aproveche de muchas ventajas Bewerten Sie Ihr Produkt und sagen Sie uns Ihre Meinung Rate your product and tell us your opinion valuez votre produit et donnez nous votre opinion Rese a su pro...

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