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18

What to Check and How to Check

Brake Adjustment

Brakes should be adjusted (1) after the first 200 miles 
of operation after the brake shoes and drums have 
“seated”, (2) at 3000 mile intervals and (3) as use and 
performance require. The brakes should be adjusted in 
the following manner:

1. Jack up trailer and secure on adequate capacity 

jack stands. Check that wheel and drum rotate 
freely.

2. Remove adjusting hole cover from adjusting slot on 

bottom of brake backing plate.

3. With screwdriver or standard adjusting tool, rotate 

the starwheel of the adjuster assembly to expand 
the brake shoes. Adjust the brake shoes out until 
the pressure of the linings against the drum makes 
the wheel very difficult to turn.

NOTE: With drop spindle axles, a modified adjusting 
tool with about an 80 degree angle should be used.

4. Then rotate starwheel in opposite direction until 

wheel turns freely with slight lining drag.

5. Replace the adjusting hole cover and lower wheel 

to ground.

6. Repeat above procedure on all brakes.

Never crawl under your trailer unless it is resting 
on properly placed jack stands.

Ne jamais se glisser sous la remorque à moins 
qu'elle ne repose correctement en place sur des 
chandelles.

Do not lift or place supports on any part of the 
suspension system.

Brake Cleaning & Inspection

Your trailer brakes must be inspected and serviced at 
yearly intervals or more often as use and performance 
require. Magnets and shoes must be changed when 
they become worn or scored thereby preventing inade-
quate vehicle braking.

Clean the backing plate, magnet arm, magnet and 
brake shoes. Make certain that all the parts removed 
are replaced in the same brake and drum assembly. 
Inspect the magnet arm for any loose or worn parts. 
Check shoe return springs, hold down springs and 
adjuster springs for stretch or deformation and replace 
if required.

Asbestos Dust Hazard. Since some brake shoe 
friction materials contain asbestos, certain 
precautions need to be taken when servicing 
brakes:

Risque lié à la poussière d'amiante. Étant donné 
que les matériaux de friction de certains segments 
de frein contiennent de l'amiante, certaines 
mesures de précaution doivent être prises au 
moment de procéder à des opérations d'entretien 
des freins.

1. Avoid creating or breathing dust.

2. Avoid machining, filing or grinding the brake 

linings.

3. Do not use compressed air or dry brushing for 

cleaning. (Dust can be removed with a damp 
brush).

Karcher Trailer 3500E HDS 4.7/35 Operator’s Manual  9.808-363.0 - B

Summary of Contents for TRAILER 3500E HDS 4.7/35

Page 1: ...charge stream at persons RISQUE DE BLESSURES Se tenir loin des buses EAU CHAUDE SOUS PRESSION A LA SORTIE Ne pas diriger le jet d eau vers des personnes RIESGO DE PENETRACI N O LESIONES SEVERAS A PERS...

Page 2: ...ered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify model and serial number Use only identical replacement parts This machine is to b...

Page 3: ...nd replace if necessary 8 Hitch Operation 8 Hitch Coupler Troubleshooting 8 Coupler Ball Engagement 8 Safety Chains 8 Load Carrying Capacity 9 Important Safety Information 10 Reporting Safety Defects...

Page 4: ...arding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The HOW TO CHECK section is...

Page 5: ...e The maximum weight the trailer is designed to carry Gross vehicle weight rating of the trailer Gross axle weight rating of the trailer Understanding Tire Pressure and Load Limits Tire inflation pres...

Page 6: ...ing is working properly Tire pressure and tire condition Wheel lugs Bearing lube and tightness Hitch Safety chains 12V running lights Distribution and security Caster up in travel position Check lug n...

Page 7: ...o use Before Towing Check mounting bracket hardware for wear and proper tightness Replace bent broken or worn hardware Tighten hardware to 75 94 ft lbs Use only the hardware provided with the Trailer...

Page 8: ...ism are not in the ground being exposed to dirt and moisture 4 Apply a small amount of an automotive grease to the ball before hitching coupler to prevent wear of the two parts during towing 5 Make su...

Page 9: ...This prevents the trailer tongue from dropping to the road should the coupler or ball hitch fail The chains should be rigged as tight as possible with just enough slack to allow tight turns to be made...

Page 10: ...burner If diesel is used add a soot remover to every tankful WARNING Gasoline is highly flammable and explosive You can be seriously injured when refueling AVERTISSEMENT L essence est tr s inflammable...

Page 11: ...VERTISSEMENT Liquide de d charge chaud Ne pas diriger le d bit de d charge vers des personnes WARNING This machine produces hot water and must have insulated components attached to protect the operato...

Page 12: ...ng could cause malfunction of the machine and result in death serious bodily injury and or property damage Follow storage instructions specified in this manual 15 Inlet water must be clean fresh water...

Page 13: ...defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying the trailer manufacturer...

Page 14: ...N tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your trailer has the proper GVWR is very important Once that has been established and you have the load on the trailer it i...

Page 15: ...ully only if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association...

Page 16: ...w vehicle pull the safety pin on the breakaway switch Check to see if system is operational Push safety pin back in to its original position Check battery fluid level every 60 90 days Remove cover The...

Page 17: ...isconnecting trailer from tow vehicle make sure to replace safety pin Brakes Your trailer is equipped with electric brakes Complete service and repair information for the electric brakes is found in t...

Page 18: ...u elle ne repose correctement en place sur des chandelles Do not lift or place supports on any part of the suspension system Brake Cleaning Inspection Your trailer brakes must be inspected and service...

Page 19: ...ds 1 Remove all wheels and hubs or brake drums Note which spindle and brake that the drum was removed from so that it can be reinstalled in the same location 2 Inspect suspension for wear 3 Check tigh...

Page 20: ...ck and replace if necessary BURNER WILL NOT LIGHT Little or no fuel Fill tank with fuel Improper fuel or water in fuel Drain fuel tank and fill with proper fuel Clogged fuel line Clean or replace Plug...

Page 21: ...burner assembly Fuel pressure is low 140 psi for burner Adjust fuel pump pressure to specifications Burner nozzle is plugged or dirty Replace nozzle Check parts breakdown for nozzle size Burner nozzl...

Page 22: ...l worn Check and replace if necessary High humidity in air Check and change oil twice as often WATER DRIPPING FROM UNDER PUMP Piston packing worn Check and replace if necessary O Ring plunger retainer...

Page 23: ...aulty Check and replace if necessary Worn piston packing Check and replace if necessary BURNER MOTOR WILL NOT RUN Fuel pump seized Replace fuel pump Burner fan loose or misaligned Position correctly t...

Page 24: ...rs Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 m...

Page 25: ...r 3 mos Wheel Check for damage and or out of round Every 6000 mi or 6 mos Coupler Ball Check for sufficient lube Check lock mechanism Check for unusual wear Every trip Safety Chains at Hitch Ball Chec...

Page 26: ...oducto y aproveche de muchas ventajas Bewerten Sie Ihr Produkt und sagen Sie uns Ihre Meinung Rate your product and tell us your opinion valuez votre produit et donnez nous votre opinion Rese a su pro...

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