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Karcher  •  HDS 650 •  9.800-081.0  •  Rev. 5/10a

7

 

 

PRESSURE WASHER  

OPERATOR’S MANUAL

  

Place machine in a convenient location providing ample 
support, drainage and room for maintenance.
Remove bolts from pallet to foot bracket.  Install rubber 
feet provided as shown on page 16.

Location:

The location should protect the machine from damag- 
ing environmental conditions, such as; wind, rain, and 
freezing.
  1.  This  machine  should  be  run  on  a  level  surface 

where it is not readily influenced by outside sources 
such as strong winds, freezing temperatures, rain, 
etc. It  should be located to allow accessibility for 
refilling of fuel, adjustments and maintenance. Nor-
mal precautions should be taken by the operator 
of the machine to prevent moisture from reaching 
the electrical  controls.

  2.  It is recommended that a partition be made be-

tween the wash area and the machine to prevent 
water spray from coming in contact with the ma-
chine. Excess moisture reaching any electric com-
ponents or electrical controls will reduce machine 
life and may cause electrical shorts.

  3.  During  installation  of  the  machine,  beware  of 

poorly ventilated locations or areas where exhaust 
fans may cause an insufficient supply of oxygen. 
Sufficient combustion can only be obtained when 
there is a sufficient supply of oxygen available for 
the amount of fuel being burned. If it is necessary 
to  install  a  machine  in  a  poorly  ventilated  area, 
outside fresh air may have to be piped to the burner 
and a fan installed to bring air into the machine.

Electrical:

This  machine,  when  installed,  must  be  electrically 
grounded  in  accordance  to  local  codes.  Check  for 
proper power supply using a volt meter.

Placement:

Do not locate near any combustible material.  Keep all 
flammable material at least 20 feet away.
Allow enough space for servicing the machine.
Local  code  will  require  certain  distances  from  floor 
and walls. (Two feet away from walls should  be ad-
equate.)

Water Source:

The water source for the pressure washer should be 
supplied by a minimum 5/8" I.D. garden hose with a 
city water pressure of not less than 30 PSI. If the water 
supply is inadequate, or if the garden hose is kinked, 
the attached pressure washer will run very rough and 
the burner will not fire.

Connection:

See Component Identification.

Venting:

Adding  exhaust  vent  pipe  to  your  oil  fired  burner  is 
not recommended because restricted air flow causes 
carbon build-up, which affects the operation, and in-
creases maintenance on the coil. If a stack must be 
used, refrain from using 90° bends. If the pipe can not 
go straight up then use only 45° bends and go to the 
next size pipe. The overall pipe length must not exceed 
6 feet in length. The burner air adjustment must be 
performed after vent pipe is installed. Use a smoke 
tester for proper air setting.

INSTALLATION

Summary of Contents for HDS 5.0/30 Ed

Page 1: ...81 0 OPERATOR S MANUAL To locate your local K rcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommercial com or www karchershark com MODEL ORDER HDS 5 0 30 Ed HP 5030D 1 575...

Page 2: ...for future reference Karcher HDS 650 9 800 081 0 Rev 5 10a Introduction 3 Important Safety Information 3 5 Installation 5 7 Component Identification 6 Installation 7 Operating Instructions 8 Detergent...

Page 3: ...fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI DANGER Improper connection...

Page 4: ...ossibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or under the infl...

Page 5: ...Karcher HDS 650 9 800 081 0 Rev 5 10a 5 PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION Follow the maintenance instructions specified in the manual...

Page 6: ...not included Fresh Water Faucet Garden Hose not included Insulated Wand not included Pressure Washer to Inlet Hose Inlet Connection Outlet Connection High Pressure Outlet Hose not included Power Cord...

Page 7: ...e for the amount of fuel being burned If it is necessary to install a machine in a poorly ventilated area outside fresh air may have to be piped to the burner and a fan installed to bring air into the...

Page 8: ...onal adapters and couplers may be needed to connect your brand of pressure washer to the machine STEP 4 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Star...

Page 9: ...t to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom in an even sweeping m...

Page 10: ...cates the piston is on its compression stroke and leave it in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a cle...

Page 11: ...Fuel solenoid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to a...

Page 12: ...cations WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Lower incoming water temperature Fuel pump pressure too high Lower fuel pressure Fuel pump defective Replace fuel pump Detergent...

Page 13: ...machine in a heated room If this is not possible use compressed air on the short hose end By injecting compressed air all water will be blown out of the system Run anti freeze through the system Ruptu...

Page 14: ...chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water tem peratures and combustion smoke normally associated with mac...

Page 15: ...tor Secure pump with the three set screws 11 Test machine make sure q Blower motor spins q Fuel is on q Machine has power to it q Switch is on q Flow of water through machine q Thermostat is turned up...

Page 16: ...NUAL PRESSURE WASHER 16 EXPLODED VIEW 98000810 2 22 16 25 46 31 39 33 27 12 31 35 14 10 28 43 41 40 43 29 42 17 11 3 9 37 26 44 15 32 5 7 29 34 18 19 8 23 54 30 48 20 24 21 13 4 51 52 53 29 6 36 38 45...

Page 17: ...abel Hot Water Outlet 1 24 9 800 020 0 Label Cold Water Inlet 1 25 9 800 110 0 Label Karcher 2 26 9 802 787 0 Nut 5 16 Cap 2 27 9 802 753 0 Screw 1 4 x 3 4 HH NC 4 28 9 803 078 0 Bracket Fuel Tank Lef...

Page 18: ...URE WASHER 18 98000810 1 BURNER ASSEMBLY EXPLODED VIEW 51 46 46 39 35 34 36 41 49 43 45 15 47 52 41 53 38 17 48 55 Inlet Outlet 31 14 3 7 29 50 50 44 33 32 32 40 28 27 25 24 23 22 10 30 21 19 20 12 13...

Page 19: ...1 31 8 717 936 0 Tube Copper 1 32 8 718 980 0 Washer 5 16 Flat 8 33 9 802 776 0 Nut 5 16 ESNA 4 34 8 802 433 0 Valve Safety Relief VSA 1 35 8 707 000 0 Connector 1 2 Anchor 1 36 8 706 248 0 Plug 3 8 A...

Page 20: ......

Page 21: ...and lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than tha...

Page 22: ...www karchercommercial com www karchershark com Form HDS 650 9 000 081 0 Revised 5 10a Printed in U S A or Mexico...

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