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Karcher  •  HDS 650 •  9.800-081.0  •  Rev. 5/10a

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PRESSURE WASHER  

OPERATOR’S MANUAL

  

INTRODUCTION & IMPORTANT SAFETY INFORMATION

Thank you for purchasing this Pressure Washer.
We  reserve  the  right  to  make  changes  at  any  time 
without incurring any obligation.

Owner/User Responsibility:

The owner and/or user must have an understanding of 
the manufacturer’s operating instructions and warnings 
before using this pressure washer. Warning information 
should be emphasized and understood. If the operator 
is  not  fluent  in  English,  the  manufacturer’s  instruc-
tions  and  warnings  shall  be  read  to  and  discussed 
with the operator in the operator’s native language by 
the purchaser/owner, making sure that the operator 
comprehends its contents.
Owner and/or user must study and maintain for future 
reference the manufacturers’ instructions.
The  operator  must  know  how  to  stop  the  machine 
quickly and understand the operation of all controls. 
Never  permit  anyone  to  operate  the  engine  without 
proper instructions.

This manual should be considered a permanent 
part of the machine and should remain with it 
if machine is resold.
When ordering parts, please specify model and 
serial number. Use only identical replacement 
parts.
This  machine  is  to  be  used  only  by  trained 
operators.

IMPORTANT SAFETY 

INFORMATION

READ OPERATOR’S 

MANUAL THOROUGHLY 

PRIOR TO USE.

WARNING: To reduce the risk of 
injury,  read  operating  instruc-
tions carefully before using.
  1.  Read  the  owner's  manual 

thoroughly. Failure to follow 
instructions could cause mal-
function of the machine and 
result in death, serious bodily 
injury and/or property damage.

  2.  Know  how  to  stop  the  ma-

chine  and  bleed  pressure 
quickly.  Be  thoroughly  fa-
miliar  with  the  controls.

  3.  Stay alert — watch what you are doing.
  4.  All  installations  must  comply  with  local  codes. 

Contact your electrician, plumber, utility company 
or the selling distributor for specific details. If your 
machine is rated 250 volts or less, single phase will 
be provided with a ground fault circuit interrupter 
(GFCI). If rated more than 250 volts, or more than 
single  phase  this  product  should  only  be  con-
nected to a power supply receptacle protected by 
a GFCI.

DANGER:  Improper  connection  of  the  equip-
ment-grounding conductor can result in a risk of 
electrocution. Check with a qualified electrician or 
service personnel if you are in doubt as to whether 
the outlet is properly grounded. Do not modify the 
plug provided with the product - if it will not fit the 
outlet, have a proper outlet installed by a qualified 
electrician.  Do  not  use  any  type  of  adaptor  with 
this product

WARNING

KEEP WATER 

SPRAY AWAY FROM 

ELECTRICAL WIRING.

WARNING: Keep wand, hose, and 
water spray away from electric 
wiring  or  fatal  electric  shock 
may result.
5.    To protect the operator from 

electrical shock, the machine 
must be electrically grounded.  
It  is  the  responsibility  of  the 
owner to connect this machine

     to  a  UL  grounded  receptacle  of  proper  voltage 

and amperage ratings. Do not spray water on or 
near electrical components. Do not touch machine 
with wet hands or while standing in water. Always 
disconnect power before servicing.

RISK OF EXPLOSION: 

OPERATE ONLY WHERE 

OPEN FLAME OR TORCH 

IS PERMITTED

WARNING

WARNING:  Flammable  liquids 
can create fumes which can ig-
nite,  causing  property  damage 
or severe injury.
WARNING:  Risk  of  explosion 
—  Operate  only  where  open 
flame or torch is permitted.

  6.  In oil burning models, use only kerosene, No. 1 

home heating fuel, or diesel. If diesel is used, add 
a soot remover to every tankful.

RISK OF FIRE.  

DO NOT ADD FUEL 

WHEN OPERATING 

MACHINE.

WARNING

WARNING: Risk of fire — Do not 
add  fuel  when  the  product  is 
operating or still hot. 
WARNING: Do not use gasoline 
crankcase  draining  or  oil  con-
taining  gasoline,  solvents  or 
alcohol. Doing so will result in 
fire and/or explosion.

  7.  Oil  burning  appliances  shall  be  installed  only  in 

locations where combustible dusts and flammable 
gases or vapors are not present. Do not store or 
use gasoline near this machine.

  8.  Do  not  allow  acids,  caustic  or  abrasive  fluids  to 

pass through the pump.

  9.  Never  run  pump  dry  or  leave  spray  gun  closed 

longer than 1-2 minutes.

 10.  Keep operating area clear of all persons.

Summary of Contents for HDS 5.0/30 Ed

Page 1: ...81 0 OPERATOR S MANUAL To locate your local K rcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommercial com or www karchershark com MODEL ORDER HDS 5 0 30 Ed HP 5030D 1 575...

Page 2: ...for future reference Karcher HDS 650 9 800 081 0 Rev 5 10a Introduction 3 Important Safety Information 3 5 Installation 5 7 Component Identification 6 Installation 7 Operating Instructions 8 Detergent...

Page 3: ...fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI DANGER Improper connection...

Page 4: ...ossibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or under the infl...

Page 5: ...Karcher HDS 650 9 800 081 0 Rev 5 10a 5 PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION Follow the maintenance instructions specified in the manual...

Page 6: ...not included Fresh Water Faucet Garden Hose not included Insulated Wand not included Pressure Washer to Inlet Hose Inlet Connection Outlet Connection High Pressure Outlet Hose not included Power Cord...

Page 7: ...e for the amount of fuel being burned If it is necessary to install a machine in a poorly ventilated area outside fresh air may have to be piped to the burner and a fan installed to bring air into the...

Page 8: ...onal adapters and couplers may be needed to connect your brand of pressure washer to the machine STEP 4 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Star...

Page 9: ...t to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom in an even sweeping m...

Page 10: ...cates the piston is on its compression stroke and leave it in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a cle...

Page 11: ...Fuel solenoid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to a...

Page 12: ...cations WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Lower incoming water temperature Fuel pump pressure too high Lower fuel pressure Fuel pump defective Replace fuel pump Detergent...

Page 13: ...machine in a heated room If this is not possible use compressed air on the short hose end By injecting compressed air all water will be blown out of the system Run anti freeze through the system Ruptu...

Page 14: ...chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water tem peratures and combustion smoke normally associated with mac...

Page 15: ...tor Secure pump with the three set screws 11 Test machine make sure q Blower motor spins q Fuel is on q Machine has power to it q Switch is on q Flow of water through machine q Thermostat is turned up...

Page 16: ...NUAL PRESSURE WASHER 16 EXPLODED VIEW 98000810 2 22 16 25 46 31 39 33 27 12 31 35 14 10 28 43 41 40 43 29 42 17 11 3 9 37 26 44 15 32 5 7 29 34 18 19 8 23 54 30 48 20 24 21 13 4 51 52 53 29 6 36 38 45...

Page 17: ...abel Hot Water Outlet 1 24 9 800 020 0 Label Cold Water Inlet 1 25 9 800 110 0 Label Karcher 2 26 9 802 787 0 Nut 5 16 Cap 2 27 9 802 753 0 Screw 1 4 x 3 4 HH NC 4 28 9 803 078 0 Bracket Fuel Tank Lef...

Page 18: ...URE WASHER 18 98000810 1 BURNER ASSEMBLY EXPLODED VIEW 51 46 46 39 35 34 36 41 49 43 45 15 47 52 41 53 38 17 48 55 Inlet Outlet 31 14 3 7 29 50 50 44 33 32 32 40 28 27 25 24 23 22 10 30 21 19 20 12 13...

Page 19: ...1 31 8 717 936 0 Tube Copper 1 32 8 718 980 0 Washer 5 16 Flat 8 33 9 802 776 0 Nut 5 16 ESNA 4 34 8 802 433 0 Valve Safety Relief VSA 1 35 8 707 000 0 Connector 1 2 Anchor 1 36 8 706 248 0 Plug 3 8 A...

Page 20: ......

Page 21: ...and lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than tha...

Page 22: ...www karchercommercial com www karchershark com Form HDS 650 9 000 081 0 Revised 5 10a Printed in U S A or Mexico...

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