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Karcher  •  HDS 650 •  9.800-081.0  •  Rev. 5/10a

OPERATOR’S MANUAL

    

PRESSURE WASHER 

 

4

RISK OF INJECTION 

OR SEVERE INJURY 

TO PERSONS. KEEP 

CLEAR OF NOZZLE.

WARNING

WARNING:  High  pressure  de-
veloped by these machines will 
cause personal injury or equip-
ment  damage.  Keep  clear  of 
nozzle. Use caution when oper-
ating. Do not direct discharge 
stream  at  people,  or  severe 
injury or death will result. 

 

WARNING

PROTECT FROM 

FREEZING

WARNING:  Protect  machine 

from freezing.

15.  To  keep  machine  in  best  
 

operating  conditions,  it  is  

 

important you protect machine  

 

from freezing. Failure to protect  

 

machine  from  freezing  

 

could cause malfunction of the  

 

machine and result in death, 

serious bodily injury, and/or property damage. Fol-
low storage instructions specified in this manual.

16.  Inlet water must be clean fresh water and no hotter 

then 90°F.

 

WARNING

RISK OF 

ASPHYXIATION: USE 

THIS PRODUCT ONLY 

IN A WELL 

VENTILATED AREA.

WARNING: Risk of asphyxiation. 
Use this product only in a well 
ventilated area. 

 17.  Avoid  installing  machines 

in  small  areas  or  near  ex-
haust  fans.  Adequate  ox-
ygen  is  needed  for  com-
bustion  or  dangerous  car-
bon  monoxide  will  result.

 18.  Manufacturer  will  not  be  liable  for  any  changes 

made to our standard machines or any compo-
nents not purchased from us.

 19.  The best insurance against an accident is precau-

tion and knowledge of the machine.

WARNING

RISK OF INJURY 

FROM FALLS WHEN 

USING LADDER.

WARNING: Be extremely careful 
when using a ladder, scaffold-
ing or any other relatively un-
stable  location.  The  cleaning 
area  should  have  adequate 
slopes and drainage to reduce 
the  possibility  of  a  fall  due  to 
slippery surfaces.
 

 20.  Do not overreach or stand on unstable support. 

Keep good footing and balance at all times.

 21.  Do  not  operate  this  machine  when  fatigued  or 

under the influence of alcohol, prescription medi-
cations,  or drugs.

IMPORTANT SAFETY INFORMATION

WARNING

USE PROTECTIVE  

EYE WEAR 

AND CLOTHING  

WHEN OPERATING 

THIS EQUIPMENT.

WARNING: High pressure spray 
can cause paint chips or other 
particles  to  become  airborne 
and fly at high speeds. To avoid 
personal  injury,  eye,  hand  and 
foot  safety  devices  must  be 
worn.
 11.   Eye,  hand,  and  foot  pro-

tection  must  be  worn  when 
u s i n g   t h i s   e q u i p m e n t .

WARNING

EAR PROTECTION 

MUST BE WORN

WARNING: This machine exceeds 
85 db appropriate ear protection 
must be worn.

 

WARNING

HOT DISCHARGE FLUID: 

DO NOT TOUCH OR 

DIRECT DISCHARGE 

STREAM AT PERSONS.

WARNING: Hot discharge fluid. 
Do not touch or direct discharge 
stream at persons.
WARNING:  This  machine  pro-
duces hot water and must have 
insulated components attached 
to protect the operator.

WARNING

RISK OF INJURY:  

HOT SURFACES  

CAN CAUSE BURNS

WARNING:  Risk  of  injury.  Hot 
surfaces can cause burns. Use 
only designated gripping areas 
of spray gun and wand. Do not 
place hands or feet on non-insu-
lated  areas  of  the  pressure 
washer.

 

 12.  To reduce the risk of injury, close supervision is 

necessary when a machine is used near children. 
Do  not  allow  children  to  operate  the  pressure 
washer. 

This machine must be attended during 

operation. 

 

TRIGGER GUN KICKS 

BACK - HOLD WITH  

BOTH HANDS

WARNING

WARNING: Grip cleaning wand 
securely with both hands before 
starting. Failure to do this could 
result in injury from a whipping 
wand.
13.   Never make adjustments on ma-

chine while in operation. 

 14.  Be  certain  all  quick  cou-

pler  fittings  are  secured  be-
fore  using  pressure  washer.

Summary of Contents for HDS 5.0/30 Ed

Page 1: ...81 0 OPERATOR S MANUAL To locate your local K rcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommercial com or www karchershark com MODEL ORDER HDS 5 0 30 Ed HP 5030D 1 575...

Page 2: ...for future reference Karcher HDS 650 9 800 081 0 Rev 5 10a Introduction 3 Important Safety Information 3 5 Installation 5 7 Component Identification 6 Installation 7 Operating Instructions 8 Detergent...

Page 3: ...fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI DANGER Improper connection...

Page 4: ...ossibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or under the infl...

Page 5: ...Karcher HDS 650 9 800 081 0 Rev 5 10a 5 PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION Follow the maintenance instructions specified in the manual...

Page 6: ...not included Fresh Water Faucet Garden Hose not included Insulated Wand not included Pressure Washer to Inlet Hose Inlet Connection Outlet Connection High Pressure Outlet Hose not included Power Cord...

Page 7: ...e for the amount of fuel being burned If it is necessary to install a machine in a poorly ventilated area outside fresh air may have to be piped to the burner and a fan installed to bring air into the...

Page 8: ...onal adapters and couplers may be needed to connect your brand of pressure washer to the machine STEP 4 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Star...

Page 9: ...t to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom in an even sweeping m...

Page 10: ...cates the piston is on its compression stroke and leave it in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a cle...

Page 11: ...Fuel solenoid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to a...

Page 12: ...cations WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Lower incoming water temperature Fuel pump pressure too high Lower fuel pressure Fuel pump defective Replace fuel pump Detergent...

Page 13: ...machine in a heated room If this is not possible use compressed air on the short hose end By injecting compressed air all water will be blown out of the system Run anti freeze through the system Ruptu...

Page 14: ...chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water tem peratures and combustion smoke normally associated with mac...

Page 15: ...tor Secure pump with the three set screws 11 Test machine make sure q Blower motor spins q Fuel is on q Machine has power to it q Switch is on q Flow of water through machine q Thermostat is turned up...

Page 16: ...NUAL PRESSURE WASHER 16 EXPLODED VIEW 98000810 2 22 16 25 46 31 39 33 27 12 31 35 14 10 28 43 41 40 43 29 42 17 11 3 9 37 26 44 15 32 5 7 29 34 18 19 8 23 54 30 48 20 24 21 13 4 51 52 53 29 6 36 38 45...

Page 17: ...abel Hot Water Outlet 1 24 9 800 020 0 Label Cold Water Inlet 1 25 9 800 110 0 Label Karcher 2 26 9 802 787 0 Nut 5 16 Cap 2 27 9 802 753 0 Screw 1 4 x 3 4 HH NC 4 28 9 803 078 0 Bracket Fuel Tank Lef...

Page 18: ...URE WASHER 18 98000810 1 BURNER ASSEMBLY EXPLODED VIEW 51 46 46 39 35 34 36 41 49 43 45 15 47 52 41 53 38 17 48 55 Inlet Outlet 31 14 3 7 29 50 50 44 33 32 32 40 28 27 25 24 23 22 10 30 21 19 20 12 13...

Page 19: ...1 31 8 717 936 0 Tube Copper 1 32 8 718 980 0 Washer 5 16 Flat 8 33 9 802 776 0 Nut 5 16 ESNA 4 34 8 802 433 0 Valve Safety Relief VSA 1 35 8 707 000 0 Connector 1 2 Anchor 1 36 8 706 248 0 Plug 3 8 A...

Page 20: ......

Page 21: ...and lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than tha...

Page 22: ...www karchercommercial com www karchershark com Form HDS 650 9 000 081 0 Revised 5 10a Printed in U S A or Mexico...

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