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Kanomax 3443, Operation Manual

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Kanomax 3443 Operation Manual Download Page 41

4. Consumables Replacement 
 

 

35

4. Consumables Replacement 

4.1 Filter Replacement 

Please replace the filter following the procedure below when error occurs even if you perform calibration several time, 
you can see the filter is damaged or the filter is very dirty.   
 

<Preparing for replacement part> 

Prepare the provided filter for replacement or purchase the filter (3431-03). 
 

<Replacing filter> 

(1)

 

Turn the filter fixing ring on the cleaning air port to the direction shown in the picture below and remove it.   

(2)

 

Remove the rubber packing and filter in the filter holder by using tweezers.   

(3)

 

Prepare the filter for replacement. Then put it all the way in the holder being careful not to damage the filter.   
Next set the filter on the rubber packing. 
Finally tighten the filter fixing ring on. 

*

 

If you forget to place the rubber packing or fail to tighten the lid fully, leaking may occur which will prevent 
an accurate measurement. Therefore, when replacing parts, be sure not to lose anything. 

(4)

 

After replacing the filter, start performing cleaning. (Refer to 

2.3 Cleaning

) 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

ZOOM 

(1) 

(2) 

Filter Holder

Filter

Rubber Packing 

Filter Fixing Ring 

Summary of Contents for 3443

Page 1: ...tal Dust Monitor MODEL 3443 Operation Manual Please read this operation manual carefully and understand the warnings described within before operating this instrument Keep this manual handy for future reference 01001 10 06 ...

Page 2: ...Communication Cable 1 USB Communication Cable LCD Protective Sheet 1 Spare Sheet Rubber Cap 1 Rubber Cap String 1 Rubber Protector 3443 02 1 Optional Extras Item Model Function Output Cable 3442 01 For Analog Pulse and Alarm Output Carrying Case 3442 05 Consumables sold separately Item Model Unit Qty Rubber Cap 3431 02 1 pc Filter 3431 03 1 Set 10 pc LCD Protective Sheet 3442 04 1 Set 2 pc AC adap...

Page 3: ...de or near this symbol e g the symbol shown on the left prohibits disassembly z indicates a mandatory action A specific action is given near the symbol WARNING Do not disassemble modify or repair the instrument Failure to observe the above may result in short circuit and malfunction Use the instrument properly by carefully following this operation manual Misuse of the instrument may result in elec...

Page 4: ...nstrument may not function properly outside the specified environment 5 40 C 95 RH or lower non condensing Do not wipe the instrument with volatile solvents The body may be deformed or deteriorated Use soft dry cloth to remove stains If stains persist soak the cloth in a neutral detergent or water and wipe the instrument with the cloth Never use volatile solvents such a thinner or benzene Do not s...

Page 5: ...ENU 12 3 4 1 Measurement Mode 12 A Standard Mode STD MODE 13 B Free Setting Mode 15 C Manual Mode 15 3 4 2 Calculation Mode 16 A Measurement Start Date Time 16 B Sampling Time 16 C The Number of Sampling Trials 16 D To Start a Measurement 16 3 4 3 Data Display 18 3 4 4 Deleting Data 20 A To Delete Only the Selected Measurement Data 20 B To Delete All Measurement Data 20 3 4 5 Calibration 21 3 4 6 ...

Page 6: ... Specification 37 6 Troubleshooting 39 6 1 Check Power 39 6 2 Check while Measuring 39 6 3 Zero Check 40 6 4 Sensitivity Check 40 6 5 Calibration Check 41 6 6 Analog Output 41 6 7 Pulse Output 42 6 8 Alarm Output 42 6 9 Calendar Setting 42 7 Warranty and After sales Service 43 8 Contact Information 45 ...

Page 7: ...nalog output pulse output and alarm output which are equipped standard The output cables are sold separately 1 2 Measurement Principle When dust is irradiated the scattered light intensity from the dust is proportional to the mass concentration Using this mechanism this dust monitor measures the mass concentration of airborne dust 1 3 Laser Handling Laser Classification This instrument is classifi...

Page 8: ...r mg m3 Key To convert the unit of the concentration between mg m3 and CPM count per minutes START STOP Key To start stop measuring and cleaning POWER Key To turn ON OFF the power MENU Key To display the menu screen Key To select an item and to increase decrease numeric value SET Key To execute the selected operation and set numeric value Approx 102 Approx 131 Approx 73 Output Terminal DC in Jack ...

Page 9: ...r is significantly dirty replace the filter by the provided spare filter or purchase a new filter 3431 03 See page 35 for more details Output Terminal Connect the output cable 3442 01 sold separately Analog Output The voltage equivalent to 0 1 V is output for 0 1 000 CPM or 0 10 000 CPM Set the load impedance to 1 kΩ or higher The output is linear in the output range Instantaneous value is output ...

Page 10: ...ushing the latch lift the lid in the direction of an arrow Manganese batteries AA Alkaline batteries AA NiMH batteries AA Types of batteries that can be used 3 Insert batteries ensuring that the battery polarity is correct This instrument requires six 6 AA sizes batteries Types of batteries that can be used are Manganese Alkaline or NiMH batteries The six 6 batteries must be of the same type Do NO...

Page 11: ...the provided AC adapter immediately or finish a measurement once and replace the batteries with new ones When the batteries die the display will be turned off and the power will also be off AC Adapter MODEL 6113 02 INPUT 100 240 V OUTPUT 9V 2A Polarity DC in Jack for AC Adapter Connect the supplied AC adapter into the DC in Jack on the side of the main unit When the AC adapter is connected the pow...

Page 12: ...f the unit is not used for a prolonged time do not leave the batteries in the battery compartment Otherwise the batteries may corrode causing contact failure Precautions for Transporting the Instrument Caution For long periods of transporting the instrument as mentioned above do not leave the batteries in the battery compartment ...

Page 13: ... START STOP key to start cleaning 7 Perform cleaning for about 5 minutes The required time for cleaning varies depending on the usage environment 8 Press START STOP key to finish cleaning To shorten the cleaning time as much as possible perform a cleaning following the above procedure right after measuring and especially after measuring in a highly concentrated environment 100 CPM or higher or aft...

Page 14: ...key to move the cursor to CALIBRATION Then press SET key to display the CALIBRATION screen See 3 4 5 Calibration 7 Perform the background adjustment first followed by the sensitivity adjustment 8 After calibration is done following the above procedure move the Sensitivity Check Knob back to the ZERO side After using the instrument under harsh conditions high concentration or when using the instrum...

Page 15: ...measurement starts the bar graph will be updated When the measurement finishes the bar graph will disappear In Manual Mode the graph will not be displayed 7 Remaining measurement time Once a measurement starts the remaining time will be displayed while the bar graph is being updated In Manual Mode the elapsed time will be displayed 8 Measurement mode The selected measurement mode will be displayed...

Page 16: ...y 3 3 Screen While Measuring During a measurement the integrated amount of particles is displayed as an indicated value and the bar graph indicates the instantaneous value of relative concentration CPM Count Per Minute The measurement time bar graph and the remaining time display indicate the remaining time of the measurement When the bar graph display disappears the measurement is finished This i...

Page 17: ...n be displayed Once the number of data points exceeds 110 the graph will be scrolled so that the latest 110 data points will be displayed When all of the measurements finish and the graph is displayed it will go back to the initial screen automatically Operation Key To go back to the screen to display numeric value MENU Key When all measurement finishes in graph display mode press MENU key to go b...

Page 18: ...rform background adjustment and sensitivity adjustment 3 4 5 Calibration UTILITY To perform cleaning and calibration and to configure each setting 3 4 6 Utility Operation MENU Key To go back to the initial screen Key To move the cursor up and down SET Key To display the screen that is indicated by the cursor 3 4 1 Measurement Mode Select MODE on the menu screen to display the screen shown on the l...

Page 19: ...ress SET key to save the setting Then a measurement screen will be displayed To go back to a measurement screen before you complete the setting press MENU key 6 sec 10 sec 30 sec 1 min 2 min 3 min 5 min 10 min or TWA mode A measurement is performed for the set measurement time Press START STOP key to start a measurement After a measurement finishes the measurement result will be displayed The rema...

Page 20: ...he screen and also shown in the bar graph You can forcibly finish a measurement by pressing and holding START STOP key for about two seconds In TWA mode you can switch over the indicated value as described below by pressing mg m3 key during and after a measurement Switching over measurement value mg m3 Instantaneous Value mg m3 key CPM COUNT mg m3 Instantaneous Value mg m3 key Switching over measu...

Page 21: ...ck to the measurement screen before you complete the setting press MENU key C Manual Mode In Manual Mode you can finish a measurement any time by pressing START STOP key When YES NO is highlighted you can select to measure in the Manual Mode or NOT by using keys To perform a measurement in Manual Mode select YES in the setting Move the cursor to MANUAL and press SET key to highlight it to configur...

Page 22: ...hted item and key to decrease the value Press SET key to move the cursor to the next item After setting the second the date and time will stop being highlighted and now you can select the next item to be configured B Sampling Time Set sampling time Use key to increase the value of the highlighted item and key to decrease the value The settable range is 1 sec 99 min 59 sec After setting the samplin...

Page 23: ...splay to count value display Press the key again to display the graph The unit selected on the numerical display applies to the vertical axis The range changes as the measurement value increases in three steps mg m3 0 0 1mg m3 range 0 1mg m3 range 0 10mg m3 CPM 0 100CPM range 10 2 0 1000CPM range 10 3 0 10000CPM range 10 4 Unit used in vertical axis CPM Unit used in vertical axis mg m3 CALCILATOIN...

Page 24: ...y and press SET key to select it Press MENU key to go back to the menu screen The calculation result of the selected data point is displayed TIME Measurement time MM SS K K Factor CYCLES Number of measurement cycles MAX Maximum concentration MIN Minimum concentration AVE Average concentration Press SET key to display a list of each measurement data Press MENU key to go back to the previous screen ...

Page 25: ...e screen The unit selected on the numerical display applies to the vertical axis The range changes as the measurement value increases in three steps mg m3 0 0 1mg m3 range 0 1mg m3 range 0 10mg m3 CPM 0 100CPM range 10 2 0 1000CPM range 10 3 0 10000CPM range 10 4 Press keys to scroll the screen Press MENU key to go back to the data list display screen ...

Page 26: ...ter setting the data number YES NO for SET will be highlighted To perform deletion select YES using keys and then press SET key Then the data in the selected range will start to be deleted When the data deletion completes the display will go back to the DATA CLEAR screen where you can select to delete only selected data or all data To go back to the MENU screen press MENU key B To Delete All Measu...

Page 27: ... configure the setting BACK GROUND Background Adjustment SPAN CALIBRATION Sensitivity Adjustment To go back to the MENU screen before completing the setting press MENU key Background Adjustment To perform the background adjustment Press START STOP key to start a measurement A measurement will be performed for 6 seconds During a measurement the instantaneous value of the background CPM will be disp...

Page 28: ... Leave the instrument at least for 20 minutes An accurate calibration cannot be performed without sufficient warm up operation Background Adjustment Performing Background Adjustments in a highly concentrated environment or making an operation error will influence a measurement value significantly Therefore please pay attention when performing a background adjustment When the background adjustment ...

Page 29: ...t Mode Setting To go back to the MENU screen press MENU key A Cleaning To clean the instrument Refer to 2 3 Cleaning To start cleaning put the rubber cap on the inlet Confirm that the sensitivity check knob is at the ZERO side Press START STOP key to start cleaning Press MENU key to go back to the UTILITY screen Perform cleaning for approximately 5 minutes Required cleaning time is different depen...

Page 30: ...een press MENU key Date Setting Configure the value in the order of Year Month Date This is in case of selecting JP for the data display format The setting order differs depending on the data display format Use key to increase the figure of the highlighted item and key to decrease it Use SET key to highlight the next item Once the date setting is complete all items will stop being highlighted and ...

Page 31: ...particle size analyzer How to obtain K factor is as follows Prepare the instrument Model 3443 and a filtration instrument which uses a particle size analyzer When placing these two units keep their suction direction and the height of the suction points same Select MANUAL mode on the instrument and start measuring using those units at the same time To calculate K factor divide the mass concentratio...

Page 32: ...highlighted and now you can select the next item to be configured Backlight Off Time For battery saving purpose set the time to activate the automatic backlight OFF function when the instrument is not in operation The automatic backlight OFF time will be highlighted Press key to increase the numeric figure and press key to decrease the figure The settable range for backlight OFF time is 1 99 min o...

Page 33: ...p ON or OFF for key operation When ON OFF setting is highlighted you can change the setting by using keys After setting press SET key The setting will stop being highlighted and now you can select the next item to be configured Saving the settings Press SET key to save the settings and go back to the UTILITY screen ...

Page 34: ... When the concentration is 10mg m3 1V is output AUTO mg m3 The output voltage will be switched over automatically When the concentration is 0 1mg m3 0 1V is output When the concentration is 1 10mg m3 0 1 1V is output 0 1 000 CPM When the concentration is 1 000 CPM 1V is output 0 10 000 CPM When the concentration is 10 000 CPM 1V is output AUTO CPM The output voltage will be switched over automatic...

Page 35: ...t concentration value the alarm will be OFF This alarm will be activated only during a measurement Even if the alarm is ON during a measurement it will be OFF once the measurement finishes When alarm mode setting is OFF the alarm function is not activated Use keys to change the mode setting After setting the alarm mode press SET key The RANGE setting value will be highlighted Use keys to set the v...

Page 36: ...finishes 3 Output Format Spec Photocoupler Output no voltage contact output collector emitter Model TLP127 Maximum Applied Voltage DC300V Maximum Current 150mA 4 Output Cable Please use the optional analog alarm output cable 3442 01 Alarm Output Explanation Alarm is activated based on the value of concentration mg m3 or CPM Output Terminal Circuit 1 2 n n 1 n 2 n 3 n 4 n 5 n 6 Measurement Time CPM...

Page 37: ...z 10 000 CPM 166 6 Hz The pulse output is more than 1 CPM and the resolution is 1 CPM When CPM is 0 CPM there is no pulse output The pulse equivalent to the CPM value instantaneous value is output Output Terminal Circuit G Output Cable 3442 01 external appearance This is the dedicated cable for analog output pulse output and alarm output This is an option at the time of purchase only The CPM value...

Page 38: ...rage concentration mg m3 from the beginning to the ending of the TWA mode measurement exceeds this set value an alarm will be activated The TWA measurement value is displayed in real time If the measurement time is less than 8 hours the time length till the end of the measurement is subject to this measurement Short term exposure limit STEL Input Range Between the time weighted average TWA and the...

Page 39: ...m exposure limit STEL alarm the upper limit tolerance C alarm will be prioritized Clear Alarm When alarm occurs press or key to clear alarm If another alarm condition is detected right after an alarm is cleared alarm will output An alarm can only be cleared individually If you do not clear an alarm during a measurement the alarm will keep outputting until you clear an alarm An alarm can only be cl...

Page 40: ...ng air vent Confirm that the sensitivity check knob is at the ZERO side 7 Press START STOP key to start a measurement Measurement finishes automatically when it reaches the end of the measurement time You can also stop measuring before it completes by pressing START STOP key If the measurement mode is set to MANUAL press START STOP key to finish measuring The measurement result is obtained based o...

Page 41: ... shown in the picture below and remove it 2 Remove the rubber packing and filter in the filter holder by using tweezers 3 Prepare the filter for replacement Then put it all the way in the holder being careful not to damage the filter Next set the filter on the rubber packing Finally tighten the filter fixing ring on If you forget to place the rubber packing or fail to tighten the lid fully leaking...

Page 42: ...the rubber protector becomes dirty or is damaged you can replace the rubber protector Preparing for replacement part Purchase the rubber protector 3442 02 Replacing rubber protector 1 Remove the AC adapter and output cable 2 Pull the instrument up to remove it from the rubber protector 3 Insert the instrument into the new rubber protector For the insertion direction refer to the picture below Make...

Page 43: ...e Measuring Method Light Scattering Display Graphic LCD 128 64 dot with backlight Displayed Items 1 Remaining Battery Level 10 levels 2 Measurement Time Remaining Measurement Time 3 Measurement Value 4 Measurement Mode 5 K Factor 6 Graph Output Terminal Analog Output The output range setting can be switched over 0 1 mg m3 range 0 1V 0 10 mg m3 range 0 1V AUTO mg m3 range 0 1 mg m3 range 0 1V 1 10 ...

Page 44: ...m excluding projections Weight Approximately 1 1 kg excluding batteries AC Adapter 1 pc Filter 2 pc Shoulder Strap 1 pc Operation Manual Main Unit 1 pc Manganese Batteries 6 pc Measurement Software CD 1 pc Communication Cable 1 pc LCD Protective Sheet 1 pc Rubber Cap 1 pc Rubber Cap String 1 pc Accessories Rubber Protector 1 pc Output Cable 3442 01 For analog pulse alarm output Rubber Cap 3431 02 ...

Page 45: ...H batteries may be deteriorated Purchase new NiMH batteries 4 6 2 Check while Measuring Symptom Possible Cause Solution Refer to Rubber cap may be put on the inlet Remove the rubber cap and then insert the removed rubber cap to the cleaning air vent to perform a measurement 2 Count value remains 0 The exhaust port may be blocked Remove the things that block the exhaust port 2 The rubber cap may no...

Page 46: ...6 The sensitivity check knob may not be at the ZERO side Put it back to ZERO side 2 Zero adjustment cannot be performed The instrument may not be used under the specified usage environment Operating temperature limit is 5 40 C and humidity limit is 95 RH or lower 36 6 4 Sensitivity Check Symptom Possible Cause Solution Refer to The sensitivity check knob may not be at the FULL side Put it back to ...

Page 47: ... for repair 6 6 Analog Output Symptom Possible Cause Solution Refer to There is no output The plug may not be firmly inserted into the output terminal The dedicated output cable must be used 28 The output cable may not be inserted properly Output value is wrong The load impedance may be set lower than the specified value Load impedance 1 kΩ or higher 28 Output value exceeds the specified value The...

Page 48: ...t be ON 28 There is no output or the timing of the output is uncertain The alarm is output only during a measurement 28 The instrument may not be used within the rating voltage and current The output signal level is wrong The polarity may be wrong 28 The alarm is left to be output The instantaneous value may exceed the concentration equivalent to 10 000 CPM of the instantaneous value 28 6 9 Calend...

Page 49: ...ng improper packaging by the owner alteration accident electrical current fluctuations failure to follow operating maintenance or environmental instructions prescribed in the PRODUCT s instruction manual provided by KANOMAX or service performed by other than KANOMAX NO IMPLIED WARRANTY INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE APPLIES TO THE PRODUCT AFTE...

Page 50: ...f five 5 years after production cessation of the PRODUCT This storage period of repair parts is considered as the period during which KANOMAX can provide repair service For more information please contact your sales representative When you make a call please have the following information of your PRODUCT at hand 1 PRODUCT name 2 Model number 3 Serial number 4 Description of Symptom 5 Date of purch...

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