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KM9106 

Operators Manual 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Kane International Limited

 

Kane House, Swallowfield 
Welwyn Garden City 
Hertfordshire 
AL7 1JG 
 
Tel:     +44 (0) 1707 375550 
Fax:    +44 (0) 1707 393277 
e-mail: [email protected] 
 
Stock No 16958/8     February 2003 
 
© Kane International Limited 

Summary of Contents for KM9106

Page 1: ...ual Kane International Limited Kane House Swallowfield Welwyn Garden City Hertfordshire AL7 1JG Tel 44 0 1707 375550 Fax 44 0 1707 393277 e mail sales kane co uk Stock No 16958 8 February 2003 Kane In...

Page 2: ...Mode 9 4 4 Sampling the Flue Gas 10 4 5 Taking a Pressure Reading 11 4 6 Regular Checks During Sampling 11 4 7 Normal Shutdown Sequence 12 4 8 Electromagnetic Compatibility 12 4 9 HC104 Module 12 5 US...

Page 3: ...apturing Data from Quintox 42 8 4 3 Downloading Logged Data 42 9 CONTINUOUS MONITORING 43 10 MAIN PURGE 44 11 MAINTENANCE 47 11 1 Emptying and Cleaning the In line Water Trap 47 11 2 Changing the Part...

Page 4: ...d for downloading data to PC 4 line display ON OFF Key UP key DOWN key ENTER SETCAL keys Battery Compartment back Commonly used keys ON OFF UP Pages up through screens Scrolls up through options ie Fu...

Page 5: ...n sensor Oxygen Sensor Filter Bridge or Sulphur Filter Particle Filter Battery enclosure Printer unit Handset stored in pocket Accessory storage space leads water trap etc Dual pressure ports Water tr...

Page 6: ...KM9106 Operators Manual 3 1 3 Standard Probe Configuration...

Page 7: ...KM9106 Operators Manual 4 1 4 Analyser Connections...

Page 8: ...e green LED will be illuminated the LED will flash when the battery is fully charged Check that you have all the items you have ordered We offer a wide choice of probes which are not supplied as stand...

Page 9: ...ument is placed on a clean flat level surface Switch ON the instrument by pressing 4 2 Automatic Calibration During this sequence the analyser pumps fresh air into the sensors to allow toxic sensors t...

Page 10: ...an audible beep will be heard and will show the selected fuel on the following display NATURAL GAS PRESS ENTER KEY Press This zeros the toxic sensor and sets Oxygen to 20 9 The next screen is the MAIN...

Page 11: ...Scroll Modes Press to select LINE SCROLL MODE SET 4 3 1 Page Mode Use the and keys to change the information displayed on the screen The following are a number of the pages available Other parameters...

Page 12: ...s displayed press to confirm and move the line up Select the next parameter and repeat until all lines display the desired parameters Change bottom line using NETT C 0 0 O2 20 9 CO ppm 0000 CO2 0 0 to...

Page 13: ...f the hottest temperature With balanced flues and other domestic units the probe should be positioned far enough into the flue so that no air can back flush into the probe The probe depth stop cone pr...

Page 14: ...Contact Kane International or Authorised Distributor for details Two pressure ports are provided on the instrument for use with a Pitot tube Contact Kane International Ltd for details of this probe an...

Page 15: ...The following procedure should be adopted Go through the normal start up sequence in the location where the equipment is to be used Switch on all localised electrical equipment that might be capable...

Page 16: ...s CO2 20 9 CO ppm 0000 NETT C 0 0 XAIR O2 20 To select a UPPER PARAMETER parameter press the UPPER FUNCTION key UPPER FUNCTION Followed by the UPPER PARAMETER you require parameter key i e to display...

Page 17: ...values are detailed in Appendix A Main Display Parameters 5 3 DISPLAY HOLD The display hold function allows you to freeze values on the instrument allowing them to be viewed or printed No measurement...

Page 18: ...red level is set Press to confirm setting NOTE The screen may flip from all dark to blank very quickly Do not panic this is normal keep pressing the same key until the desired level is displayed TIP I...

Page 19: ...to Oxygen See Reference Oxygen below Compensation Some sensors are cross sensitive to other gases Where appropriate sensors are fitted so this cross sensitivity can be compensated for improving accura...

Page 20: ...SET Pressing the key displays DAY MONTH YEAR SELECT ORDER Parameter Controls Options DATE FORMAT Select using or key and DAY MONTH YEAR MONTH DAY YEAR To Set The Date DATE 26 01 97 SET Each number in...

Page 21: ...ber has been set the screen will show the main display last shown before entering the set time routine 6 2 Changing a fuel This section gives details on changing a standard fuel and entering a user fu...

Page 22: ...your boiler SELECT FUEL TABLE ENGLISH Parameter Controls Options FUEL TABLE Select table for your country using or key and ENGLISH FRANCAIS DEUTSCH NEDERLANDS ITALIANO CASTELLANO SVENSKA SUOMI OESTER...

Page 23: ...ressing NATURAL GAS K1g 0 350 K2 11 89 K4 32 K1n 0 393 K3 9 83 O2r 3 0 6 3 Gross or Net Efficiency The Quintox can calculate efficiency in of one of two ways Efficiency 100 Losses See the Appendix for...

Page 24: ...r key and GROSS NET 6 4 Scale Options The scale option routine gives you control over Language Line Rejection Gas Scale Compensation Temperature Scale Pressure Scale Reference Oxygen NOx calculation T...

Page 25: ...s LINE REJECTION Select using or key and 50 Hz UK 60 Hz USA ppm n or mg m3 n Parameter Controls Options GAS UNITS ppm n or mg m3 n Select using or key and ppm ppmn mg m3 mg m3n NOTE ppm parts per mill...

Page 26: ...meter Controls Options TEMPERATURE Select using or key and CELSIUS FAHRENHEIT SET PRESSURE ppm Parameter Controls Options PRESSURE Select using or key and mbar inWG NOTE mbar millibar inWG inches of w...

Page 27: ...are normally referenced to 3 oxygen NOTE The readings can change dramatically if the wrong Oxygen reference is set and either ppmn or mg m3n as the gas units If you are unsure of the reference value s...

Page 28: ...d to mg m3 Local authorities may require a certain calculation The options are as follows NOx SUM calculates the mg m3 figure individually from the NO and NO2 values and then adds them together NOx NO...

Page 29: ...the INLET temperature has been set If resetting the inlet temperature after performing a combustion test ensure the tip of the probe is at the air temperature TO SET INLET TEMPERATURE With the flue pr...

Page 30: ...g disconnected from the instrument Press the SET Pressing the key displays Change to YES SET O2 20 9 NO Press to set 20 9 Oxygen NATURAL GAS PRESS ENTER KEY 6 7 Toxic sensor zero The CO and other opti...

Page 31: ...O sensor The pump will now run if it has been turned off this is to draw fresh air through the instrument to allow the sensors to be zeroed Ignore the reading next to the sensor Ensure the instability...

Page 32: ...be used when there is a local limit on the level of CO that should not be emitted from a boiler TO SET THE CO ALARM LEVEL Press the SET Pressing the key displays Set each number as detailed in Settin...

Page 33: ...is printing 7 7 7 PRINTING 7 7 7 7 7 KANE MAY 7 7 Standard Printout The standard printout is shown below 777 KANE MAY 777 77 KM QUINTOX 77 DATE 02 01 97 TIME 18 14 35 NATURAL GAS O2 20 9 CO ppm 0 Prs...

Page 34: ...f only logged information is required without a printout then the Quintox integral printer can be turned OFF Edit the printout header You can personalise the header on the printout to your own Company...

Page 35: ...e first 7 EDIT HEADER 777 KANE MAY 777 77 KM QUINTOX 77 ENTER EFF BACK Use or to select the alpha numeric character required Press when the character is correct If you make a mistake the key will take...

Page 36: ...allocate a parameter number to each line The printout must be terminated with a line of hashes Select YES to configure your own printout USER PRINTOUT YES SET LINE NO If you have previously configure...

Page 37: ...11 02 20 9 FLUE GAS 02 CONTENT 12 CO ppm 0 0 FLUE GAS CO CONTENT 13 Prs mbar 0 05 PRESSURE MEASUREMENT 14 EFF FAULT COMBUSTION EFF CALC 15 BLANK LINE 16 XAIR O2 20 FLUE GAS EXCESS AIR 17 C02 0 0 FLUE...

Page 38: ...ELECTED FUEL MAX WET LOSS 17 K4 SELECTED FUEL ALPHA VALUE 18 REF O2 O2 REFERENCE mg m3n MEASUREMENTS 19 NETT NET FLUE GAS TEMPERATURE 20 FLUE ACTUAL FLUE GAS TEMPERATURE 21 INLT BOILER AIR INLET TEMPE...

Page 39: ...e stored is displayed allowing it to be recorded on any paperwork e g job sheets 8 1 2 Switching the Logger on The logger can be operated either connected to the Quintox or as a standalone unit batter...

Page 40: ...that job so that the information can be retreived later 8 2 Batteries The logging handset can either be powered from the Quintox through the lead or from its own batteries Batteries are inserted in th...

Page 41: ...e cursor on the 1 in the MENU using and and press The first screen sets the language option SELECT LANGUAGE ENGLISH Parameter Controls Options SELECT LANGUAGE Use and to select the desired language pr...

Page 42: ...Selecting YES will set the handset in READY mode this allows the PC software to access the data stored READY Once the PC has extracted the data from the handset the logger will revert back to the LOGG...

Page 43: ...in a PC realtime To extract the data from the handset contact Kane International for information of the FIREWORKS range of software The software allows information to be extracted from the handset or...

Page 44: ...rs Manual 41 8 4 1 Setting Up Your PC A standard communications package will be able to collect the data from the Quintox Windows Terminal software is a suitable package The communications protocol sh...

Page 45: ...reading Excess air CO Reading Calculation Efficiency Losses Dry loss N 8 3 28 55 3 5 83 17 8 Wet loss CO Loss NO NO2 NOx SO2 H2xc Aux1 Aux2 7 2 20 N 21 N 12 N N The output will be as the example below...

Page 46: ...ble Pump drained water trap with built in level sensor This connects via RS232 connections and will automatically drain the water trap if the level rises too high The electronics in the water trap wil...

Page 47: ...e user to switch the solenoid ON or OFF manually through pressing a sequence of keys It can be performed at any time during Quintox operation but has no effect during a timed operation ON OFF Toggle o...

Page 48: ...equence now begins by using the arrow keys select YES to SET PURGE and press SET PURGE YES Enter the purge duration and similarly the purge interval by changing each character Note the line below the...

Page 49: ...basic guidelines should be followed Maximum duration without purge 4 hours followed by 40 minutes purge For monitoring up to 12 hours per day purge should be for 10 minutes every hour For monitoring...

Page 50: ...ld be acidic If condensate spills onto the skin or clothing clean off immediately using fresh water seek medical advice if problems occur 11 2 Changing the Particle Filter This is a very important par...

Page 51: ...section 1 4 The CHARGER ON GREEN LED will illuminate showing the instrument is charging 11 4 Changing the Paper Roll To change the paper roll remove the printer cover by loosening the two screws holdi...

Page 52: ...ls of paper Remove the printer cover as detailed above Marked on one end of the cartridge is PUSH Gently press down on this end and the ribbon cartridge will pop up at the other end Remove the cartrid...

Page 53: ...been stored in a cold environment and is not at normal working temperature Oxygen cell or toxic sensors needs replacing Analyser not holding charge Analyser not charging Battery exhausted AC charger...

Page 54: ...normal use it is recommended that the analyser is re calibrated at least annually This is so that long term drift on the sensors and electronics can be eliminated Local regulation may require more fre...

Page 55: ...ware loaded in the analyser To find this complete the start up calibration routine and the press twice The display will show ENTER SERVICE CODE Use the key to change the numbers 0 0 0 0 Then press to...

Page 56: ...enOxide NO H Sulphur Dioxide SO2 Pressure Carbon Dioxide CO2 Carbon Dioxide CO2 2 Efficiency 2 Hydrocarbons HC 0 1 1ppm 0 01 1ppm 1ppm 5ppm 1ppm 0 01mbar k pa 0 1 0 1 0 1 0 01 0 1 0 2 20ppm 400ppm 5 o...

Page 57: ...hoose from a range of probe options See probe leaflet BATTERY Type Lead acid rechargeable 12V 2 AH Life 8 hours from full charge Charge time 12 hours BATTERY CHARGER Input 110 120V AC 220 240V AC Outp...

Page 58: ...KM9106 Operators Manual 55 AMBIENT OPERATING RANGE 0 40 C 32 F to 104 F 20 80 RH non condensing Storage 0 50 C Maximum gas temperature at sensors Continuous 40 C Intermittent 55 C...

Page 59: ...Gross calorific fuel constant See Appendix B for calculation K1n Gross calorific fuel constant See Appendix B for calculation K2 Percentage Maximum theoretical CO2 dry basis K3 Percentage wet loss K4...

Page 60: ...6 3 The calculation is determined by fuel type see Appendix B for calculation The efficiency is displayed during a combustion test 00 0 is displayed while in fresh air CO2m Carbon Dioxide reading in p...

Page 61: ...om the measured oxygen and type of fuel used Displays reading during a combustion test O2 20 is displayed while in fresh air Prs Flue draught pressure reading Displayed when pressure sensor fitted See...

Page 62: ...ioxide CO2 WET Calculated heat lost in turning the Hydrogen in the fuel into water H2O CO LOSS Calculated loss due to partially burnt Carbon Any Carbon Monoxide CO in the flue has the potential to be...

Page 63: ...vided by 21 minus the actual O2 reading For a worked example assume NO is 1000ppm NO2 is 5 of NO O2norm is set to 3 actual O2 is zero NOx in ppm 1000 x 1 5 100 1000 x1 05 1050 ppm NO ppm n 1000 x 21 3...

Page 64: ...ing in ppm multiplied by 21 minus the O2norm setting and then divided by 21 minus the actual O2 reading Working in mg m3 The user can select how the readings are referenced NOx SUM NOx NO NOx NO2 NOx...

Page 65: ...abled NO2 in mg m3 NO2 in ppm multiplied by 2 05 normalising readings ppmn initial reading in ppm multiplied by 21 minus the O2norm setting and then divided by 21 minus the actual O2 reading mg m3 n i...

Page 66: ...t fuel is recovered and the wet loss term is zero Gross efficiency calculations assume that the energy contained in the water vapour is not recovered Since the fuel air mixture is never consistent the...

Page 67: ...0 dry flue gas losses 100 20 9 x K1n x Tnet K2 x 20 9 O2m Gross Efficiency 100 dry flue gas losses wet losses 100 20 9 x K1g x Tnet K2 x 20 9 O2m K3 x 1 0 001 x Tnett Excess Air 20 9 20 9 02m 1 x 100...

Page 68: ...omposition C 25 H2 3 H2O 50 Qnet 8 35 MJ kg Qg 9 3 MJ kg Max CO2 20 4 K1n 255 x carbon in fuel Qnet kJ Kg 255 x 25 8350 0 763 K1g 255 x carbon in fuel Qg kJ Kg 255 x 25 9300 0 685 K2 Max CO2 20 40 K3...

Page 69: ...TY CE STATEMENT This product has been tested for compliance with the following generic standards EN 50081 1 EN 50082 1 and is certified to be compliant Specification EC EMC KI KM9106 details the speci...

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