Kampmann KaCool D AF Installation And Operating Instructions Manual Download Page 23

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KaCool D AF –

Comfortable feeling of well-being, thanks to AtmosFeel

3.25

Chilled water air conditioning system

Installation and operating instructions

Scope of delivery

(depending on model ordered)

Basic housing:

Basic housing

Fixing material

Condensation tray/valves

Instructions/wiring diagram

Design panel:

Panel

Fixing material

Valve kit:

Connecting pipework

Valve

Actuator

Instructions

5.2 Transport inspection

Check on delivery for completeness and transport damage.

Proceed as follows in the event of visible damage:

Do not accept delivery or only accept with reservations. Record

any transport damage on the transportation documents or on

the transport company's delivery note.

Lodge a complaint with the freight forwarder.

Lodge a complaint about all defects and faults as soon as

they are detected.

Warranty claims can only be made within the

applicable period for complaints.

Summary of Contents for KaCool D AF

Page 1: ...Ceiling cassette KaCool D AF Installation and operating instructions Keep these instructions in a safe place for future use I 543 12 18 EN SAP Nr 1291188...

Page 2: ...irements 10 2 6 1 Qualifications 10 3 Technical data 11 3 1 Main dimensions 11 3 2 Connection values 13 3 3 Operating data 13 4 Construction and function 14 4 1 Overview 14 4 2 Brief description 16 4...

Page 3: ...ircuit controls 70 6 13 Setting the unit configuration by means of DIP switches 71 6 14 Parameter settings 74 6 15 Parameter settings 75 6 15 1 Setting absolute setpoint temperature or 3K 75 6 15 2 ON...

Page 4: ...emblies 84 6 17 Parameter list for control PCB 85 6 18 KaController parameters 88 7 Operation and commissioning 92 7 1 Pre commissioning checks 92 7 2 Venting the heat exchanger 93 7 3 Switching on 93...

Page 5: ...stated safety instructions and other instructions contained in this manual In addition all local occupational health and safety at work regulations apply as do general safety provisions governing the...

Page 6: ...Our Customer Service team is available is available for technical information We are always interested in receiving information and experiences relating to the use of our products which could be of va...

Page 7: ...o be connected to the building s heating cooling ventilation system and to the building s waste water and power network 2 2 Limits of operation and use Limits of operation Min max water temperature C...

Page 8: ...h dust content Never operate the unit in rooms that contain high temperature gases Never operate the unit in aggressive or corrosive atmospheres e g sea air Never operate the unit above electrical equ...

Page 9: ...ation He then has to implement this in the form of operating instructions for the operation of the unit The operator must regulate and specify the responsibilities for installation operation troublesh...

Page 10: ...or contact details please refer to Chapter 1 4 Customer service on page 6 2 6 Personnel requirements 2 6 1 Qualifications Only permit personnel to carry out work if they can be expected to carry out t...

Page 11: ...ons Weights Model 2 pipe 4 pipe 1 1 2 1 2 2 4 3 4 1 2 Model Basic unit Design panel Total 2 pipe 4 pipe 2 pipe 4 pipe kg kg kg kg kg 1 21 24 3 24 27 2 23 24 3 26 27 3 23 24 3 26 27 4 24 24 3 27 27 2 p...

Page 12: ...ights Model 2 pipe 4 pipe 5 7 3 4 3 4 Model Basic unit Design panel Total 2 pipe 4 pipe 2 pipe 4 pipe kg kg kg kg kg 5 40 43 5 45 48 6 45 48 5 50 53 7 45 48 5 50 53 2 pipe 3 Water inlet 4 Water outlet...

Page 13: ...Operating data Valve configuration 2 pipe system 4 pipe system Model Dimensions L x W Cooling outputs1 Heat outputs2 Cooling outputs1 Heat outputs2 kW kW kW kW mm AC 230 V 1 97 2 71 3 85 5 27 1 89 2...

Page 14: ...oning system Installation and operating instructions 4 Construction and function 4 1 Overview Features 3 5 6 11 14 10 3 2 1 4 6 5 Punched opening for optional fresh air connection Punched opening for...

Page 15: ...on connection outside diameter 13 5 mm 8 Air filter G1 simple to remove easy to clean 9 Air intake grille large free cross section to minimise pressure losses 10 Hydraulic connections for CHW LPHW and...

Page 16: ...inium heat exchanger Depending on the temperature at which the medium flows through the heat exchanger the air is either cooled or heated in the exchanger The air then passes through the outlet air sl...

Page 17: ...model 0 4 325009014110 KaCool D AF without KaControl model 5 7 325009024110 Open Close 4 pipe 24 V drive KaCool D AF with KaControl model 0 4 325009014112 KaCool D AF with KaControl model 5 7 3250090...

Page 18: ...suitable for cooling with 3 stage fan speed switch Colour white Voltage 230 V 50 Hz max 3 A W x H x D 170 x 70 x 44 mm All models 2 pipe AC valve configuration 196000148918 Electromechanical room the...

Page 19: ...an without KaControl only in conjunction with valve kits with 230 V actuator 196000030256 Relay box For group formation max 4 units with electromechanical control All models with AC fan 196000148919 K...

Page 20: ...n a BACnet IP network All models 196003232122 KaControl SEL panel with BACnet 196003232123 KaControl room temperature sensor For wall mounting IP30 surface mounted white RAL 9010 alternative to the te...

Page 21: ...4 2x1 2 2 8 1 7 4 3 4 2x1 2 2 8 1 7 5 3 4 2x3 4 2 8 2 8 6 3 4 2x3 4 4 0 2 8 7 3 4 2x3 4 4 0 2 8 Actuators Power supply Current consumption Power consumption A W 230V 0 25 1 8 24V 0 35 1 8 Valve lift 2...

Page 22: ...unit Only lift the unit on both sides and only by the basic unit not by the valves Use suitable transport equipment to transport the unit to prevent damage to health and the equipment IMPORTANT NOTE...

Page 23: ...Connecting pipework Valve Actuator Instructions 5 2 Transport inspection Check on delivery for completeness and transport damage Proceed as follows in the event of visible damage Do not accept delive...

Page 24: ...ng under the following conditions Do not store outdoors Store in a dry and dust free place Do not expose to aggressive media Protect from direct sunlight Avoid mechanical vibrations and shocks Storage...

Page 25: ...Ensure that the airflow can circulate freely Make sure that drilling positions for installing the unit are free from electrical wiring or pipes Provide for adequate space for flow and return water co...

Page 26: ...om they should be networked together and installed at a minimum spacing of 4 metres Install the ceiling cassette horizontally There needs to be a minimum spacing of 10 mm between the ceiling slab and...

Page 27: ...threaded rods in place Model 1 4 Model 5 7 The installation brackets of the ceiling cassette included are fixed to the threaded rods at an appropriate height The installation brackets are positioned...

Page 28: ...protected by the condensation tray If necessary install shut off devices and balancing valves e g TacoSetter upstream of the ceiling cassette for hydraulic balancing and for maintenance purposes Conde...

Page 29: ...izontal or inclined pipe routing from the cassette to the final riser is not permitted The pipe needs to be made of strong and sufficiently sized pipe material note the table giving the volumes of con...

Page 30: ...panel Position the casing panel under the cassette and hook into place Insert the filter Flap up the grille and snap into place In the same way follow steps in the order 6 5 4 and 3 to remove the filt...

Page 31: ...have a minimum temperature of 14 C and a maximum temperature of 25 C A primary air spigot available as an accessory is needed for the connection It is fixed to the side of the cassette The connection...

Page 32: ...wiring Personnel Installation personnel Qualified electrician Protective equipment Safety shoes Protective gloves Workwear Wire the unit in accordance with the enclosed wiring diagram Only wire the u...

Page 33: ...and recognised technical regulations i e Association of German Electricians VDE DIN and EN standards Accident prevention regulations VBG VBG4 VBG9a DIN VDE 0100 DIN VDE 0105 EN 60730 Part 1 Technical...

Page 34: ...1 KaControl Design Art no suffix AC fans electro mechanical model _00 EC fans electro mechanical model _00 EC fans infra red control _IR EC fans KaControl control electronics _C1 Important Provide an...

Page 35: ...free alarm contact The various room thermostats enable operation and temperature regulation of a KaCool D AF electro mechanical version 230 V with AC fan The room temperature is set using the dial 3...

Page 36: ...valve OUT valve OUT 10 9 10 9 10 9 valve OUT 10 9 E1 6 5 3 4 PE L N 9 8 7 4 10 1 2 1 2 3 1 2 3 E2 1 2 valve OUT 10 9 E1 6 5 3 4 PE L N 9 8 7 4 10 1 2 E1 6 5 3 4 PE L N 9 8 7 4 10 1 2 1 2 3 1 2 3 1 2...

Page 37: ...L N PE 3 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2 1 2 1 6 5 6 7 7 5 8 4 9 4 3 13 11 9 12 8 2...

Page 38: ...1 2 18 2 19 1 15 14 2 13 12 1 17 16 1 2 18 2 19 1 1 2 1 2 2 W6 2 W6 2 W6 2 W6 1 2 1 2 2 W7 2 W7 2 W3 2 W3 10 W4 10 W4 10 W4 2 W3 10 W4 4 3 10 9 11 8 2 1 7 10 6 5 1 5 7 2 8 9 6 W8 4 3 10 9 11 8 2 1 7 1...

Page 39: ...2 E1 6 5 6 7 PE L N 9 8 7 4 10 5 E1 6 5 6 7 PE L N 9 8 7 4 10 5 valve OUT valve OUT 10 9 10 9 10 9 valve OUT 10 9 W6 8 W2 1 2 3 8 10 E2 E1 6 5 6 7 PE L N 9 8 7 4 10 5 valve OUT 10 9 1 L 7 2 N PE 3 4 3...

Page 40: ...sion with EC fan Set the room temperature on the climate controller type 30155 using the dial and fan stage in manual mode via a 3 stage slider switch or continuously variably in automatic mode The ro...

Page 41: ...1 2 0 10V GND 1 2 0 10V GND 1 2 0 10V GND 1 2 0 10V E1 6 5 PE L N 9 8 7 4 10 1 2 Ri E1 6 5 PE L N 9 8 7 4 10 1 2 Ri 1 2 3 1 2 3 1 2 3 1 2 3 E2 1 2 E2 1 2 valve OUT valve OUT 10 9 10 9 10 9 valve OUT...

Page 42: ...1 2 3 ZKK 1 2 3 5 3 4 6 4 5 3 6 4 3 3 2 2 6 1 1 1 2 3 ZKK 1 2 3 5 3 4 6 1 2 L N PE 3 3 W1 5 W2 4 W4 4 5 3 6 4 3 3 2 2 6 1 1 1 2 3 ZKK 1 2 3 5 3 4 6 2 W5 2 W5 2 W5 2 W5 2 W5 10 9 2 8 7 1 12 11 1 2 13...

Page 43: ...GND 1 O3 GND 1 2 2 1 GND I1 GND I2 GND O3 I2 GND 2 I1 GND 1 O3 GND 1 2 2 1 GND I1 GND I2 GND O3 02 01 N L 1 2 4 01 02 L N 02 01 N L 1 2 4 01 02 L N 02 01 N L 1 2 4 6 01 02 L N I2 GND 2 I1 GND 1 O3 GND...

Page 44: ...Select Time setting save with On Send On Send Send changed data Raise setting valves e g temperature Lower setting values e g temperature Meaning of speed display Setting value Meaning Low fan speed l...

Page 45: ...pears in the display Press The required hour is set on the clock Press Select 1x Confirm hour change to the minute Press The required minute is set on the clock Press Select 1x Programme Stop appears...

Page 46: ...Switch off time of fan when the setpoint is reached None 3 min delay 8 Master Slave Master Slave CONFIGURATION DIP switch The configuration Dip switch adjusts the cassette to the system All switches...

Page 47: ...ines the emperature of the heat exchanger The temperature needs to guarantee that the cassette operates within the limits of operation 4 75 C LED lights up blue Cooling mode active LED lights up red H...

Page 48: ...ical supply Note the technical connection conditions as stipulated by your energy supply company Single unit infra red remote control Cabling Infra red remote control actuation 3 W1 3 W1 3 W1 L PE N L...

Page 49: ...y companies 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 3 W1 2 W2 2 W2 2 W2 2 W2 2 W2 2 W2 A E B 1 2 3 W4 W4 A E B 1 2 3 W4 A E B 1 2 3 A E B 1 2 3 L PE N L PE N 1 2 3 1 2 3 L PE N 1 2...

Page 50: ...parameters that can be set by the control unit The KaControl system offers the option of single circuit and multi circuit control and connection to building management control systems via optional in...

Page 51: ...erature control large LCD multifunctional display with clearly arranged icons selection of value to be displayed room temperature setpoint offset setpoint automatic LED background lighting large seven...

Page 52: ...cally switched off 5 seconds after the KaController is last used The LED background lighting can be permanently disabled by means of a parameter setting 1 Display of setpoint room temperature 2 Curren...

Page 53: ...to select the various selection menus 6 8 1 2 Operation Menu selection using function keys Menu selection using the navigator dial Standard view Fan setting Time setting Timer programs Operating modes...

Page 54: ...re are 3 options for switching off the control 1 Press the ON OFF button 2 Turn the navigator dial to the left until OFF appears 3 Press and hold down the navigator dial until OFF appears Activating t...

Page 55: ...g the navigator in the standard view Apply the set value by pressing the navigator dial and calling up the standard view 6 8 1 2 2 Temperature setting absolute value Fan setting Time setting Timer pro...

Page 56: ...ture Setting the temperature setpoint A new temperature setpoint can be set by turning the navigator in the standard view Apply the set value by pressing the navigator dial and calling up the standard...

Page 57: ...stages Auto 0 1 2 3 4 5 as required Pressing the navigator dial in the default view switches the display to the Fan setting menu You can select the required fan stage Auto 0 1 2 3 4 5 by turning the...

Page 58: ...ator for 3 seconds Press and hold navigator for 3 seconds Press and hold navigator for 3 seconds Setting to hide the time in the standard view The Timer programs selection menu is automatically called...

Page 59: ...imer program matrix the Clock symbol is hidden in the standard view Display elements in the Timer programs selection menu ON1 OFF1 ON2 OFF2 MO 6 00 18 00 TU 6 00 18 00 WE 6 00 18 00 TH 6 00 18 00 FR 6...

Page 60: ...and to call up the next input screen Step 2 Turn the navigator dial to select the number of the timer program no 1 or no 2 Press the navigator dial to apply the figure for instance Timer program no 1...

Page 61: ...the switching on and switching off times entered Step 1 Step 2 Replace the switch on or off time entered by Step 3 Step 4 You can overwrite timer entries at any time either as a block or for each day...

Page 62: ...ence 3 Select the code 44 by turning the navigator dial and confirm by pressing the navigator dial Now all timer programs and the time are deleted 4 There are 3 options for exiting the Service menu an...

Page 63: ...he selected operating mode 6 8 1 2 8 Cooling mode heating mode changeover Standard view Fan setting Time setting Timer programs Operating modes Press navigator x 1 Press and hold navigator for 3 secon...

Page 64: ...to fix the fault quickly KaCool D AF alarm table KaController alarm table Code Alarm A11 Faulty control sensor A13 Room frost protection A14 Condensation alarm A15 General alarm A16 Faulty AI1 AI2 or...

Page 65: ...0 m Connecting a KaController to it automatically converts the respective KaControl into the master unit in the control circuit Disconnect the unit prior to embarking on all wiring work Only connect t...

Page 66: ...m frost protection function The room temperature is monitored at each phase in the system to a limit of 8 C The room frost protection function is enabled if the room temperature drops below 8 C The ro...

Page 67: ...ol Check the correct wiring of the KaControl and check the sensor Effect of this alarm The valves are close and the fan switched off A17 Unit frost protection function The temperature at the temperatu...

Page 68: ...22 but at least of the same value or higher When laying bus cables avoid the formation of star points for instance in junction boxes Loop the cables through to the unit Wrong Star shaped wiring of th...

Page 69: ...s in accordance with the wiring diagram and use the KaController to configure the functions The maximum cable length between the master unit and the external potential free contacts is 30 m 6 11 3 Ext...

Page 70: ...nit slave unit by connecting the KaController The respective KaControl automatically becomes the master unit in the control circuit when a KaController is connected to it A master unit need not necess...

Page 71: ...Controller Open the control unit to check and possibly adjust the DIP switches The DIP switches are factory set in accordance with the unit configuration Disconnect the control before starting to adju...

Page 72: ...ion in a 2 pipe system see section 6 15 3 3 Unit frost protection see section 6 10 1 Troubleshooting A17 If a clip on sensor is fitted DIP switch no 3 must be set to ON KaControl units are delivered a...

Page 73: ...n C1 DIP 2 pipe C1 Functions DIP1 OFF OFF ON 0 10 V actuation by on site MSR DIP2 OFF OFF ON Activation by potentiometer 0 100 kOhm DIP3 OFF OFF Clip on sensor not fitted ON Clip on sensor fitted DIP4...

Page 74: ...g the navigator dial for a minimum of 5 seconds or Turning the navigator dial to the left until OFF appears 2 Press the navigator dial for a minimum of 10 seconds to call up the Service menu The displ...

Page 75: ...nsate for any different perception of room temperature Alternatively the setpoint can be set in absolute values Parameter P36 is used to configure the setpoint setting Use parameter P01 to configure t...

Page 76: ...de Option 2 Use the ON OFF key and the timer programs to switch the KaControl on and off Parameter P38 can also be set for the Heating Cooling changeover using clip on sensor function Section 6 15 3 6...

Page 77: ...Order the clip on sensor separately and after installation wire it to the analogue input AI2 of the KathermBoard as per the wiring diagram The configuration is documented in the following description...

Page 78: ...stem 72 ON OFF changeover 90 ON OFF changeover Heating Cooling changeover via clip on sensor 2 pipe system Function P10 Limit temperature to activate fan stage 1 and 2 in heating mode P11 Limit temper...

Page 79: ...Function P107 Duration of valve opening to check water temperature P108 Duration of valve closed Function P14 Limit value temperature to activate the fan stages in cooling mode The controller permanen...

Page 80: ...P43 Function of DI1 0 No function 1 ON OFF contact open ON 2 Winter Summer contact open heating 3 Eco Day mode contact open day 4 No function contact open no function 5 Condensation alarm contact ope...

Page 81: ...rotection monitor contact open no frost 8 ON OFF contact closed ON 9 Heating Cooling changeover contact closed heating 10 Eco Day mode contact closed day 11 No function contact closed no function 12 C...

Page 82: ...the heating valve in a 4 pipe system The digital output V2 can be configured using parameter P39 in a 2 pipe system 6 15 5 2 Digital output V2 Function Standard Min Max Unit P39 Function V2 in a 2 pip...

Page 83: ...0 10 V Analogue input AI2 Heating 0 10 V Analogue input AI3 Parameter setting for actuation of the KaControl unit using an 0 10 V signal on site Function of standard setting 0 V 3 V valve CLOSED fan O...

Page 84: ...he value 000 in sequence 3 Select the password code 77 by turning the navigator dial and confirm by pressing the navigator dial 4 L01 is shown on the display and the functional testing of the connecte...

Page 85: ...19 0 P017 Function of input AI3 0 0 9 0 P018 Raise temperature of cooling setpoint in Eco mode 30 0 255 K 10 30 P019 Lower temperature of heating setpoint in Eco mode 30 0 255 K 10 30 P020 ADC limit c...

Page 86: ...after changing operating program 0 0 1 0 P058 Sensor calibration Sensor AI1 0 99 127 K 10 0 P059 Reserved P060 Reserved P061 Sensor calibration Sensor in the KaController 0 99 127 K 10 0 P062 Sensor c...

Page 87: ...0 10V switch on limit for min fan speed 40 0 100 V 10 40 P100 Actuation 0 10V switch on limit for max fan speed 90 0 100 V 10 90 P101 Valve actuation by pulse width modulation of P band in heating mod...

Page 88: ...N D V1 GN D V2 GN D V2 GN D V T x T x GN D AI1 GN D AI2 1 2 N PE L 1 2 3 GN D AI3 3 4 GN D V T x T x GN D AI1 GN D V1 GN D V1 GN D V2 GN D V2 4 4 4 4 4 4 GN D V2 GN D V2 GN D V2 GN D V2 1 2 1 2 1 2 1...

Page 89: ...PE L 1 2 3 GN D AI3 GN D V 3 2 T x T x 1 GN D AI1 GN D V1 GN D V1 GN D V2 GN D V2 DI 2 GN D 1 2 1 2 1 2 1 2 1 2 1 2 3 GND 3 GND 24V 24V 1 Tx Tx 2 3 W4 GN D AI2 1 2 N PE L 1 2 3 GN D AI3 GN D V 3 2 T...

Page 90: ...t W4 GN D AI2 N PE L 1 2 3 GN D AI3 GN D V 2 T x T x 1 1 GND 3 1 2 GN D AI2 GN D AI1 1 2 N PE L 1 2 3 GN D AI3 GN D V 3 2 T x T x 1 1 GND GN D DI 2 1 2 GN D AI2 N PE L 1 2 3 GN D AI3 GN D V T x T x 1...

Page 91: ...N PE L 1 2 3 GN D AI3 GN D V T x T x 1 GND 3 1 2 GN D AI2 2 W1 GND 3 GND 24V 24V 1 Tx Tx 2 3 GNX 1 2 N 3 PE 1 L 2 GND 3 GND 24V 24V 1 Tx Tx 2 W1 3 1 2 3 W5 3 GN D V1 GN D V1 GN D V2 GN D V2 GN D V1 GN...

Page 92: ...securely Are all accessories and the panel securely fitted Electrical checks Is all cabling laid in accordance with the applicable regulations Are all wires connected in accordance with the electric...

Page 93: ...ondensation tray Do NOT open the lower vent screws 2 both with 2 and also 4 pipe units They are not drained into the main condensation tray Close the vent screw when no more air escapes a fact that sh...

Page 94: ...are fitted and working properly and that there is no hazard to humans Always follow the procedure described below to prevent accidental restart Securing against reconnection 1 Switch off the unit 2 S...

Page 95: ...ntrol unit Caretaker User Regular visual inspection of the fixings for damage Caretaker User Quarterly Visually inspect the filter and replace if necessary Chapter 8 3 1 Changing the filter on page 10...

Page 96: ...in the event of faults The following applies 1 Immediately switch off the unit with faults that pose an immediate danger to persons or property 2 Determine the cause of the fault 3 Switch off the uni...

Page 97: ...y LPHW CPW Fan not switched on Switch on fan at controller User Caretaker Air volume too low Set higher fan speed Filter dirty Replace filter No heating or cooling medium Switch on heating and or cool...

Page 98: ...98 3 25 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel Chilled water air conditioning system Installation and operating instructions 10 Declaration of Conformity...

Page 99: ...99 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel 3 25 Chilled water air conditioning system Installation and operating instructions...

Page 100: ...r 2 pipe units 65 C for 4 pipe units Water temperature decrease 5 C for 2 pipe units 10 C for 4 pipe units 20 C Trockenkugel Wassertemperatur am Einlass 45 C f r 2 Rohrsysteme Sinken der Wassertempera...

Page 101: ...101 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel 3 25 Chilled water air conditioning system Installation and operating instructions...

Page 102: ...102 3 25 KaCool D AF Comfortable feeling of well being thanks to AtmosFeel Chilled water air conditioning system Installation and operating instructions...

Page 103: ......

Page 104: ...GmbH Friedrich Ebert Str 128 130 49811 Lingen Ems Germany T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG...

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