KAM Simple Precision IAS User Manual Download

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KAM

IAS™

ISOKINETIC AUTOMATIC SAMPLER

TEL

+1 713 784-0000

FAX

+1 713 784-0001

Email

[email protected]

KAM CONTROLS, INC.

3939 Ann Arbor Drive

Houston, Texas 77063 USA

www.KAM.com

User Manual

An ISO 9001:2015 certified company

IASMANUAL0821

PER API 8.2, ASTM D4177

AND ISO 3171

Summary of Contents for Simple Precision IAS

Page 1: ...LER TEL 1 713 784 0000 FAX 1 713 784 0001 Email Sales Kam com KAM CONTROLS INC 3939 Ann Arbor Drive Houston Texas 77063 USA www KAM com User Manual An ISO 9001 2015 certified company IASMANUAL0821 PER...

Page 2: ...d Air Connections 11 Removal 12 4 Maintenance 13 Seal Kit and Replacement Schedule 13 5 Troubleshooting 15 CAUTION When installing the IAS sampler in a pipeline containing petroleum products petro che...

Page 3: ...E 1 7 5 B C B C 1 1 2 2 A A B B Full opening Ball Valve Option 1 Insertable Retractable IAS on a main pipe with 2 3 or 4 flanged seal housing Full opening Ball Valve Option 2 Insertable Retractable I...

Page 4: ...nhole pump the KAM IAS Isokinetic Automatic Sampler extracts a known volume of pipeline fluids for collection in a KAM SR Sample Receiver Sampling is pneumatically or hydraulically driven and the time...

Page 5: ...5 ml 5 ml per customer requirements Repeatability Exceeds API 8 2 requirement Mounting Insertable Retractable 2 MNPT Seal Housing Insertable Retractable 2 3 or 4 Flanged Seal Housing Flow Through 1 or...

Page 6: ...o that the middle of the sampling window is approximately in the center half area of the pipe per API MPMS Chapter 8 2 guidelines FIG 3 1 For insertable retractable models before mounting the IAS Samp...

Page 7: ...uced to under 100 psi in order to safely install the IAS Sampler or installed using a KAM IT Insertion Tool The IAS Sampler Probe should be inserted so that the middle of the sampling window is approx...

Page 8: ...2 If not already done push the IAS back through the Seal Housing until the sampler probe is fully retracted inside the Seal Housing FIG 3 3 and FIG 3 4 NOTE On flanged models with 5 cc bite size the...

Page 9: ...Typical 0 134 WT Pipe Wall Thickness Ls Pipe ID x 0 25 MID D1 Lg WT Ls IAS Factor per Table 3 2 Example D1 14 Lg 0 134 WT 0 322 ID 7 98 IAS Factor 2 150 2 5 MID 14 0 134 0 322 7 98 x 0 25 2 5 MID 14 0...

Page 10: ...14 0 322 1 995 3 25 0 75 18 817 FIG 3 7 MID for 2 MNPT Seal Housing 6 Measure the calculated MID from the top of the Locking Collar and place a mark with a permanent marker or tape on the Shaft Do no...

Page 11: ...Hex Nuts holding down the Locking Collar should never be over tightened Their major function is to apply light pressure on the Chevron Packing to ensure a seal between the Seal Housing body and the In...

Page 12: ...le 750 1 500 psi 2 340 N A N A 2 5 320 795 1 520 2 75 310 744 1 466 3 285 664 1 379 3 5 248 607 1 242 4 225 494 1 095 4 5 184 431 945 5 150 316 810 5 5 105 N A N A 6 75 N A N A 6 5 50 N A N A 3 Turn t...

Page 13: ...anufacturer for further instructions 2 Connect the Solenoid Valve to the KAM SC Sampler Controller or PLC according to the manual for the Solenoid Valve The Controller PLC should be programmed in a wa...

Page 14: ...rning the Socket Cap Screws counter clockwise using a 3 8 Allen wrench If there is pressure on the line it will push the IAS Sampler out when the Locking Collar is loose If there is not enough pressur...

Page 15: ...0 Insertion Models 19 4 3 5 6 7 8 12 13 14 16 17 21 22 18 15 1 2 23 11 10 9 9 8 FIG 4 1 Seal Kit for Insertion Models 2 4 5 6 20 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 DESCRI...

Page 16: ...ing 2 114 O ring 2 114 Backup ring 2 022 O ring 2 022 Backup ring 4300 Series Polypak Seal 4300 US Symmetrical U Cup Seal PSP338 Piston Seal 2 234 O ring Wiper Seal SH959 2 018 O ring 2 024 O ring Suc...

Page 17: ...be replaced Piston s not moving Check air supply and Solenoid Valve Oil leaking through Seal Housing Perform standard maintenance seal replacement Sampler is actuating but there is no sample output R...

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