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- 6 - 

2.

 

Purpose 

Solid fuel water heating boiler 

Kalvis 2-30U

Kalvis 2-40U

 (hereinafter referred 

to  as  boiler)  is  designed  for  heating  of  various  premises  where  central  heating 
system is installed with natural or forced circulation and closed or open expansion 
system. The boiler operates most efficiently under nominal taken thermal power, if 
operating with lower power, accumulation capacity is recommended to use. 

3.

 

Main Technical Specifications 

Boiler model 

Kalvis-2-30U

 

Kalvis-2-40U

 

Nominal power (Q

N

), kW * 

30 

40 

Minimum power (Q

min

), kW * 

15 

Heated area, m

2

,  

when building partition thermal resistance is ~ 2,5 m

2

·K/W 

220 ... 380 

300 ... 480 

Fuel consumed * 

firewood **** 

Size of firewood L x Ø, up to, cm 

35 x 15 

45 x 15 

Position of firewood in hearth 

across or along 

across 

Loading hole sizes, mm: 

from top 

288 x 492 

288 x 592 

from bottom 

230 x 292 

230 x 292 

Hearth volume, dm

(l) 

160 

200 

Fuel * combustion time (Q

N

), hrs.  

4 ... 5 

Approx q-ty of consumed firewood per season, Q

N

 / Q

min

, m³ * 

18 ... 28 

25 ... 35 

Efficiency rate during operation at nominal power, no less than, % 

82 

Boiler class under  LST EN 303-5 

Boiler water capacity, l 

102 

116 

Min volume of accumulation capacity, l * 

800 

960 

Water pressure in boiler no more than, MPa (kgf/cm

2

0,15 (1,5) 

Max permissible water temperature, ºC 

95 

Min return water temperature during operation, ºC 

57 

Hydraulic resistance, mbar 

8,3 

Operation environment temperature, ºC 

3 ... 60 

Temperature regulator adjustment range, ºC 

65 ... 90 

Parameters of  cold water used for excess 
heat dissipation: ** (***) 

pressure, bar  

 2,0 ** 

temperature, ºC 

 15 ** 

Min chimney draught, Pa 

26 

35 

Adjustable exhauster node type ***

 

DM-01 

Adjustable cooling coil type *** 

AAG9 

Exhausted flue temperature, up to (Q

N

 / Q

min

):, ºC 

200 / 90 

200 / 90 

Exhausted gas volume at Q

N

 ,    kg/s (m

3

/val) 

0,025 (113) 

0,035 (158) 

Exhausted gas volume at Q

min 

,  kg/s (m

3

/val) 

0,013 (59) 

0,016 (72) 

Connection flange sizes: 

to exhauster (K), 
mm 
to system (M), G 
for output (N), G 

Ø178 
G2-B 

G½-B 

Sizes, no more than 
(Overall / at transportation on pallet) 

height, mm 
width, mm 
length, mm 

1540 / 1700 
  715 /   800 
1260 / 1300 

1540 / 1700 
  815 /   900 
1260 / 1300 

Mass, no more than (net/gross), kg 

364 / 385 

473 / 494 

*  

  Firing with 18-20 % damp birch firewood.  

 

   It is not recommended to fire with firewood damper than 30%. 

**    For boilers with emergency cooling system installed. 
***  Available for installation having purchased separately. 
**** As spare fuel, coal, lump wood waste, chip or peat briquettes can be used. 

 

- 27 - 

KALVIS - 2-30U,    -2-40U       2012.02.06

 

 

 

 

14.

 

Product warranty and guarantee service conditions  

Manufacturer  guarantees  that  product  is  in  line  with  technical 

documentation requirements. 

 

If  you  correctly  install  and  operate  the  boiler  in  accordance  with  these 

instructions,  the  following  guarantee  service  period  will  be  applied 
calculated from the purchase date: 

-  for boiler case 

- 24 months. 

-  for completing parts 

- 12 months. 

-  for wearing parts 

-  6 months. 

 

Please  take  care  for  the  installation  works  performing  person  or  firm 

filled the installation report. 

 

Manufacturer  obliges  to  eliminate  failures  occurring  due  to  its  fault 

during the mentioned period for free. 

 

Manufacturer  takes  no  obligation  for  boiler  operation  and  related 

consequences,  grants  no  warrant  if  the  boiler  is  inadequately  selected, 
poorly  installed  (see  chapter  6)  or  operated  (see  chapter  7)  and  this  is 
found  out  during  the  visit  at  user.  In  this  case  user  shall  pay  for 
technicians’ arrival and repairs! 

 

No rarely than once a year perform revision of the boiler and its control 

elements with the help of adequately qualify specialists. 

 

Keep purchase receipt or invoice throughout the warrant period. 

 

For warrant repairs apply to this service providing company, specified by 

seller. 

 

In  the  case  of  boiler  failure,  apply  to  the  specified  service,  upon  its 

arrival fill the application form shown on the last page. 

 

We ask user to take care for after warrant repairs service employee made 

relevant record in this certificate “Notes about warrant and non-warrant 
repairs” and filled warrant repairs report 

 

I familiarized with warrant repairs conditions. I am informed that in the 

case  boiler  is  installed  and  operated  without  observing  the  requirements 
given in this manual otherwise I loose the right for warrant repairs. 

Buyer:

   

 

(name, surname, signature) 

 

Example

Summary of Contents for Kalvis-2-30U

Page 1: ...ick product barcode here CENTRAL HEATING SOLID FUEL BOILER KALVIS 2 30 U KALVIS 2 40 U TECHNICAL CERTIFICATE INSTALLATION AND MAINTENANCE MANUAL ST 144948958 13 2011 LST EN 303 5 20548 87 20548 93 Exa...

Page 2: ...ng system and chimney I have the following claims 1 Thinking that this happened due to defects of the boiler I ask you to send your representatives for checking the installed boiler finding and elimin...

Page 3: ...ng system 12 6 4 Burning chamber assembly 17 6 5 Draught regulator insertion 17 6 6 Connection of boiler cooling system 17 6 7 Requirements for electric part installation 19 6 8 Exhauster connection o...

Page 4: ...boiler it will cause no troubles in handling and serve you reliably safely for a long time We wish you a warm and comfortable life 29 KALVIS 2 30U 2 40U 2012 02 06 REPORT ON BOILER INSTALLATION Boiler...

Page 5: ...h 4 way mixing valve or thermostatic 3 way valve in order to ensure temperature that the water returning to the boiler was of no lower than 60 C Attention If you fail to meet this requirement corrosio...

Page 6: ...0 1260 1300 1540 1700 815 900 1260 1300 Mass no more than net gross kg 364 385 473 494 Firing with 18 20 damp birch firewood It is not recommended to fire with firewood damper than 30 For boilers with...

Page 7: ...Fig 1 1 Boiler body 2 Upper loading cover 3 Electric heating element installation place 4 Cooling coil installation place 5 Service cover 6 Firing valve 7 Upper decorative cover 8 Hot water branch 9 F...

Page 8: ...s are stored and transported fastened onto wooden pallet and twisted with polythene film of nothing else is agreed in the supply agreement see fig 2a Boilers are allowed to transport exclusively in ve...

Page 9: ...vents the system from exceeding pressure by more than 0 15 MPa 1 5 kgf cm2 To close supply or return water line valves when boiler is in operation To dry fuel or other easily combustible materials nea...

Page 10: ...cessary to know that Smoke after getting into chimney from boiler flue pipe continues cooling steam contained in the smoke condense by settling on chimney walls especially in unheated loft and externa...

Page 11: ...o that primary air supply valves 23 were closed or the gap was no more than 2 mm Set desired temperature by turning regulator knob to relevant position If exhauster 11 is used set its temperature in t...

Page 12: ...VIS 2 30U 2 40U 2012 02 06 To fill boiler with fuel Open firing valve 6 Open door 22 and verify that ash does not block firegrate holes 21 for air could enter hearth 27 If needed move bottom fuel laye...

Page 13: ...first time also for long period of non operation after summer season it is necessary to heat up the heat proof concrete parts for the moisture contained inside turning into steam did not disintegrate...

Page 14: ...is recommended to install electric heating elements into the boiler in the case when the boiler is connected to heating system under diagram shown in fig 4a Electric part connection works on the boile...

Page 15: ...ter supply branch G a and c connections can be inter changed During cooling coil installation After unscrewing the screws take cover from trimming shield or brake perforation away After unscrewing nut...

Page 16: ...to replace the worn bricks do this in the following sequence Through front door 22 and 24 into secondary combustion chamber 13 insert the side and the central bricks D see fig 5 Place rear bricks C an...

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